The Mazak Mega Turn 500MS is a high-performance vertical CNC turning center designed for medium-sized workpieces that require both turning and milling operations in a single setup. As part of Mazak’s MEGA TURN series, the “MS” variant combines the benefits of a vertical turning platform with milling functionality and a second spindle or sub-spindle capability for enhanced productivity. The machine features a traveling column design, which eliminates structural limitations and allows for a larger machining envelope while maintaining rigidity. It offers a maximum machining diameter of approximately 500 mm and a machining height of around 460 mm, making it suitable for components such as flanges, housings, and precision cast parts.
The machine is equipped with a high-torque spindle capable of heavy material removal, along with a rigid 12-position turret that supports both turning and milling tools. High spindle speeds (up to around 3000 rpm) and rapid traverse rates improve efficiency and cycle time. Automation options such as pallet changers and tool changers further enhance productivity. Overall, the Mega Turn 500MS is widely used in automotive, energy, and heavy engineering industries where process integration, accuracy, and efficiency are essential.
MAZAK MEGA TURN 500MS SPECIFICATIONS
MAZAK MEGA TURN 500MS – AXIS
Number of Axes: 3 (X, Z, C)
Vertical turning center with milling capability
C-axis for indexing and contour milling
Designed for multi-tasking (turn + mill)
Traveling column design for extended machining range
MAZAK MEGA TURN 500MS – AXIS TRAVELS
X-Axis Travel: Approx. 340–500 mm
Z-Axis Travel: Approx. 500–520 mm
Optimized for medium-size components
Smooth and rigid axis movement
High precision and repeatability
MAZAK MEGA TURN 500MS – CAPACITY
Maximum Turning Diameter: Approx. 500 mm
Maximum Turning Height: Approx. 460 mm
Chuck Size: 12″ (optional 15″–18″)
Suitable for medium-sized heavy parts
Designed for high-productivity machining
MAZAK MEGA TURN 500MS – SPINDLE
Vertical high-torque spindle
Spindle Speed: Up to approx. 3,000 RPM
Integral motor spindle design
High torque for heavy material removal
C-axis spindle positioning capability
MAZAK MEGA TURN 500MS – TABLE
Table/Chuck Diameter: 12″ standard
Optional larger chuck sizes available
High load-bearing rotary table
Strong clamping system
Precision rotation for accuracy
MAZAK MEGA TURN 500MS – TOOL TURRET
12-position drum turret
Live tooling capability
Supports milling, drilling, and tapping
High rigidity turret clamping
Optional automatic tool changer
MAZAK MEGA TURN 500MS – FEEDRATES
High-speed rapid traverse rates
Smooth feed control for finishing
Designed for efficient material removal
Supports simultaneous turning and milling
MAZAK MEGA TURN 500MS – COOLANT & CHIP MANAGEMENT
Standard flood coolant system
Optional high-pressure coolant
Efficient chip evacuation system
Chip conveyor available
Designed for continuous production
MAZAK MEGA TURN 500MS – CONTROL SYSTEM
Mazatrol Smooth CNC control
Conversational programming interface
EIA/ISO (G-code) compatibility
Integrated turn-mill functionality
Advanced diagnostics and monitoring
MAZAK MEGA TURN 500MS – POWER & AIR REQUIREMENTS
Power Requirement: Approx. 35–55 kVA
Voltage: 3-phase industrial supply
Air Requirement: Clean, dry compressed air
Air Pressure: Approx. 5–7 bar
MAZAK MEGA TURN 500MS – DIMENSIONS
Machine Length: Approx. 2,800–3,800 mm
Machine Width: Approx. 2,200–2,800 mm
Machine Height: Approx. 3,000 mm
Machine Weight: Approx. 9,000–13,000 kg
Compact vertical machine footprint
MAZAK MEGA TURN 500MS – GENERAL INFORMATION
Machine Type: Vertical CNC turning center with milling
“MS” version includes live tooling and enhanced automation
Combines turning and milling in a single setup
Traveling column increases machining flexibility
Reduces secondary operations and setup time
Suitable for production and batch environments
INDUSTRIES THAT USE MAZAK MEGA TURN 500MS
Automotive
Aerospace
Energy and power generation
Construction equipment
General engineering
TYPICAL PARTS MAZAK MEGA TURN 500MS CAN PRODUCE
Flanges with milled features
Bearing housings
Pump and valve components
Gear blanks
Medium-sized discs and rings
WHY CHOOSE MAZAK MEGA TURN 500MS
Combines turning and milling in one machine
High torque for heavy-duty applications
Compact design with large machining capacity
Reduces cycle time and setup operations
Reliable Mazak control system
Ideal for complex medium-size part production
WHY BUY USED MAZAK MEGA TURN 500MS
Buying a used Mazak Mega Turn 500MS is an excellent investment for manufacturers looking to access advanced vertical multi-tasking capabilities at a reduced cost. One of the main advantages is significant cost savings compared to a new machine, while still benefiting from Mazak’s reputation for durability and long operational life. These machines are engineered for heavy-duty machining and can maintain reliable performance even after years of use when properly maintained.
A key benefit of the 500MS model is its ability to combine turning and milling operations, reducing setup time and eliminating the need for multiple machines. This leads to improved accuracy, reduced handling, and faster production cycles. The vertical design also enhances stability and chip evacuation, which is particularly beneficial when machining heavy or irregularly shaped components.
Used machines are typically available immediately, eliminating long lead times associated with new equipment purchases. Many pre-owned units also include valuable options such as pallet changers, automation systems, or upgraded tooling packages. Cutting time is a critical factor when evaluating used machines; lower spindle hours generally indicate better longevity and performance. Overall, purchasing a used Mega Turn 500MS allows manufacturers to increase productivity, expand capabilities, and control capital investment effectively.
HOW MUCH DOES A USED MAZAK MEGA TURN 500MSCOST?
The cost of a used Mazak Mega Turn 500MS depends on manufacturing year, condition, configuration, and especially cutting time. Machines built before 2000 typically range from $35,000 to $100,000. These older units often have higher cutting hours and older control systems but can still be viable for less demanding applications or after refurbishment.
Machines produced between 2000 and 2010 generally range from $100,000 to $220,000. These models offer a strong balance between cost and performance, especially if they have moderate cutting time and have been well maintained. Many include improved Mazatrol controls and milling capability, making them suitable for a wide range of applications.
More recent machines from 2010 to 2025 typically range from $220,000 to $480,000 or more, depending on configuration, automation features, and overall condition. Machines with low cutting time command premium pricing due to longer remaining service life and higher productivity potential.
Cutting time plays a decisive role in valuation. A newer machine with heavy usage may be less desirable than an older unit with low spindle hours. Buyers should carefully evaluate spindle hours, maintenance history, and included features to determine the true market value of a used Mega Turn 500MS.
