MAZAK INTEGREX IVS – 2006
USED MAZAK INTEGREX IVS – 2006
The 2006 Mazak Corporation INTEGREX IVS is a high-performance multi-tasking CNC turn-mill center designed to combine turning, milling, drilling, tapping, and full 5-axis machining into a single machine platform. Part of Mazak’s legendary INTEGREX series, the IVS models revolutionized advanced manufacturing by allowing complete machining of complex components in one setup, dramatically reducing handling, setup time, and cumulative tolerance errors.
The INTEGREX IVS series was available in multiple frame sizes during 2006, including the 100-IVS, 200-IVS, 300-IVS, and 400-IVS configurations. These machines typically featured a main spindle, sub-spindle, B-axis milling head, Y-axis capability, automatic tool changer, and simultaneous multi-axis machining functionality. Most 2006 IVS machines were equipped with the Mazatrol Matrix CNC control, which provided conversational programming, advanced 5-axis functions, and excellent integration with CAM software.
A defining feature of the INTEGREX IVS platform is the ability to perform complete machining operations in a single setup. The machine can turn, mill, bore, drill, and contour highly complex parts without transferring the workpiece between machines. This dramatically improves precision and production efficiency for aerospace, medical, energy, and high-performance automotive applications.
Typical 2006 INTEGREX IVS configurations include an 8-inch hydraulic chuck, approximately 2-inch to 3-inch bar capacity, spindle speeds up to 5,000–6,000 RPM, and milling spindle speeds up to 12,000 RPM. The B-axis milling spindle enables angular machining and simultaneous contouring, while the sub-spindle allows complete back-working operations.
Industries using the MAZAK INTEGREX IVS include aerospace, defense, medical device manufacturing, oil and gas, motorsports, and precision contract machining. Typical parts include turbine shafts, orthopedic implants, hydraulic manifolds, aerospace housings, impellers, and complex multi-surface components.
The 2006 model remains highly respected because it combines advanced multi-tasking capability, premium Japanese engineering, and long-term reliability. Even today, many manufacturers consider the INTEGREX IVS one of the most capable turn-mill platforms ever produced.
MAZAK INTEGREX IVS – AXIS
| Parameter | Specification |
|---|---|
| Number of Controlled Axes | 5 Axis Simultaneous |
| X Axis | Yes |
| Y Axis | Yes |
| Z Axis | Yes |
| B Axis | Yes |
| C Axis | Yes |
| W Axis (Sub-Spindle) | Yes |
MAZAK INTEGREX IVS – AXIS TRAVELS / WORK ENVELOPE
| Parameter | Specification |
|---|---|
| X Axis Travel | 580 mm (22.8″) |
| Y Axis Travel | 160 mm (6.3″) |
| Z Axis Travel | 1,045 mm (41.1″) |
| W Axis Travel | 1,050 mm (41.3″) |
| B Axis Rotation | 225° |
| Maximum Turning Diameter | 660 mm (26.0″) |
| Maximum Turning Length | 1,016 mm (40.0″) |
| Maximum Workpiece Weight | 299 kg (660 lbs) |
MAZAK INTEGREX IVS – CAPACITY / TABLE
| Parameter | Specification |
|---|---|
| Main Chuck Size | 8″ Hydraulic Chuck |
| Sub-Spindle Chuck Size | 8″ Hydraulic Chuck |
| Main Bar Capacity | 65 – 76 mm (2.5″ – 3.0″) |
| Sub-Spindle Capacity | 65 – 76 mm (2.5″ – 3.0″) |
| Sub-Spindle | Standard |
| Full C-Axis Control | Standard |
MAZAK INTEGREX IVS – SPINDLE
| Parameter | Specification |
|---|---|
| Main Spindle Speed | 5,000 – 6,000 RPM |
| Sub-Spindle Speed | 5,000 – 6,000 RPM |
| Milling Spindle Speed | 12,000 RPM |
| Main Spindle Motor | 25 – 30 HP |
| Milling Motor | 20 – 25 HP |
| Spindle Taper | KM63 / Capto |
MAZAK INTEGREX IVS – TOOL CHANGER
| Parameter | Specification |
|---|---|
| Tool Capacity | 40 ATC |
| Tool Change Type | Automatic |
| Milling Head | B-Axis Pendulum Milling Head |
| Tool Presetter | Commonly Included |
| Tool Interface | KM63 / Capto C6 |
MAZAK INTEGREX IVS – CONTROL SYSTEM
| Parameter | Specification |
|---|---|
| CNC Control | Mazatrol Matrix |
| Programming | Mazatrol Conversational and ISO G-Code |
| Simultaneous 5-Axis Capability | Available |
| Networking | Ethernet / PCMCIA / USB |
| Collision Avoidance | Optional |
MAZAK INTEGREX IVS – COOLANT / DUST / WATER MANAGEMENT
| Parameter | Specification |
|---|---|
| Flood Coolant System | Standard |
| Through-Spindle Coolant | Common |
| High Pressure Coolant | Common |
| Chip Conveyor | Standard or Commonly Included |
| Chiller Unit | Frequently Included |
MAZAK INTEGREX IVS – POWER REQUIREMENTS
| Parameter | Specification |
|---|---|
| Electrical Requirement | 400V / 3 Phase |
| Connected Load | 80 – 85 kVA |
| Air Requirement | 90 PSI |
MAZAK INTEGREX IVS – DIMENSIONS
| Parameter | Specification |
|---|---|
| Machine Length | 4,000 – 5,000 mm (157″ – 197″) |
| Machine Width | 2,300 – 2,500 mm (90″ – 98″) |
| Machine Height | 2,800 mm (110″) |
| Machine Weight | 10,000 – 13,000 kg (22,000 – 29,000 lbs) |
MAZAK INTEGREX IVS – GENERAL INFORMATION
| Parameter | Specification |
|---|---|
| Manufacturer | Mazak Corporation |
| Model | INTEGREX IVS |
| Year | 2006 |
| Machine Type | Multi-Tasking CNC Turn-Mill Center |
| Country of Manufacture | Japan |
| Typical Condition | Production Ready |
INDUSTRIES THAT USE MAZAK INTEGREX IVS
- Aerospace
- Defense
- Medical Device Manufacturing
- Oil and Gas
- Motorsports
- Semiconductor Equipment
- Power Generation
- Hydraulics
- Precision Contract Machining
- Research and Development
TYPICAL PARTS MAZAK INTEGREX IVS CAN PRODUCE
- Turbine Shafts
- Aerospace Housings
- Impellers
- Orthopedic Implants
- Hydraulic Manifolds
- Valve Bodies
- Compressor Components
- Complex Turn-Mill Parts
- Medical Instruments
- Titanium Structural Parts
- Precision Couplings
- Multi-Sided Machined Components
WHY CHOOSE MAZAK INTEGREX IVS
The MAZAK INTEGREX IVS is considered one of the industry’s benchmark multi-tasking machines because it combines turning and full milling capability in one platform. Its B-axis milling spindle and sub-spindle allow nearly complete part machining without secondary setups.
The Mazatrol Matrix control offers advanced conversational programming and strong integration with CAM systems. Operators and programmers frequently praise the machine’s versatility and machining capability in online machining communities.
The machine’s rigid Japanese construction, high-speed milling spindle, and simultaneous 5-axis capability make it ideal for complex aerospace and medical applications.
For shops seeking maximum flexibility and reduced setup time, the INTEGREX IVS remains an outstanding investment.
WHY BUY USED MAZAK INTEGREX IVS
Purchasing a used MAZAK INTEGREX IVS – 2006 is one of the most effective ways to acquire premium Japanese multi-tasking capability without the cost of a new machine. Modern INTEGREX platforms can exceed several hundred thousand dollars new, making used machines highly attractive for expanding shops.
A major advantage is process consolidation. The INTEGREX can replace multiple machines by performing turning, milling, drilling, and back-working in one setup. This reduces handling, improves accuracy, and shortens production cycles.
Many used IVS machines are extensively equipped with high-pressure coolant, tool presetters, chip conveyors, probing systems, and large tool magazines. These options add substantial value.
The Mazatrol Matrix control remains highly capable and widely supported. Spare parts and service support continue to be available globally through Mazak.
Experienced machinists often regard the INTEGREX as one of the most versatile turn-mill platforms ever built, especially for high-complexity components.
For aerospace, medical, and advanced manufacturing operations, the used MAZAK INTEGREX IVS offers exceptional flexibility, productivity, and long-term value.
HOW MUCH DOES A USED MAZAK INTEGREX IVS COST?
The price of a used MAZAK INTEGREX IVS – 2006 depends on machine size, spindle hours, tooling, simultaneous 5-axis options, and included accessories.
USED MAZAK INTEGREX IVS PRICE GUIDE
| Condition | Estimated Price Range (USD) |
|---|---|
| Excellent, Fully Equipped | $180,000 – $425,000 |
| Very Good Condition | $125,000 – $275,000 |
| Standard Production Condition | $90,000 – $180,000 |
| Older or Higher Hour Machines | $60,000 – $125,000 |
NEW VS USED COST COMPARISON
| Purchase Type | Estimated Cost (USD) |
|---|---|
| New Comparable Multi-Tasking Turn-Mill Center | $600,000 – $1,500,000+ |
| Used 2006 Model | $60,000 – $425,000 |
Machine value is strongly influenced by simultaneous 5-axis capability, tooling packages, spindle condition, and included automation features. Buyers should inspect milling head condition, spindle bearings, axis calibration, and control functionality before purchase.
For manufacturers seeking one of the industry’s most capable multi-tasking CNC platforms, the used MAZAK INTEGREX IVS delivers world-class machining flexibility and exceptional production efficiency.
