The Mazak INTEGREX I‑630V/6S AG is a very large, high‑capacity vertical hybrid multi‑tasking CNC machine that combines advanced machining functions — including precision turning, full 5‑axis milling, and integrated gear cutting — into one powerful platform. As part of Mazak’s INTEGREX AG series, the “S” variant includes a second spindle, enabling simultaneous machining and part transfer for greater productivity. The “AG” (Auto Gear) configuration adds specialized gear processes such as gear skiving, gear hobbing, and gear milling, allowing complex gearing features to be produced alongside other critical geometry in one setup, eliminating the need for a separate gear cutting center.
This machine is designed for very large, heavy workpieces, typically accommodating part diameters well over 1,000 mm and heights up to around 1,000 mm or more. Its robust vertical spindle and tilting milling head support complex 5‑axis contouring, while powerful turning capability addresses heavy cuts. The rigid double‑column construction, hybrid guide systems, and advanced thermal compensation ensure stability, precision, and repeatability even during extended machining cycles and high material removal loads. Integrated gear‑cutting capability expands its utility, making it suitable for gear housings, large shafts with integral gearing, and high‑precision industrial components.
Equipped with Mazak’s MAZATROL SmoothAi control, the I‑630V/6S AG delivers intuitive conversational programming, advanced diagnostic tools, and seamless integration with automation systems such as pallet changers or robotic loaders. The result is a highly flexible, high‑precision platform that consolidates multiple machining stages — including advanced gear production — in one efficient machine.
MAZAK INTEGREX I‑630V/6S AGSPECIFICATIONS
MAZAK INTEGREX I-630V/6S AG – AXIS
Vertical hybrid multi-tasking CNC machine with gear cutting
X, Y, Z linear axes
B-axis tilting milling spindle
C-axis rotary table for turning operations
Single pallet (S version) for large workpieces
Full simultaneous 5-axis machining with AG gear cutting (skiving, hobbing, end milling)
MAZAK INTEGREX I-630V/6S AG – AXIS TRAVELS
X-axis travel: approx. 1425 mm
Y-axis travel: approx. 1050 mm
Z-axis travel: approx. 1050 mm
B-axis rotation: approx. 150°
C-axis rotation: 360° continuous
MAZAK INTEGREX I-630V/6S AG – CAPACITY
Maximum turning diameter: approx. 1250 mm
Maximum machining height: approx. 1400 mm
Chuck size: approx. 800 mm
Larger capacity than standard i-630V/6 AG
Suitable for very large and heavy components
MAZAK INTEGREX I-630V/6S AG – SPINDLE
Turning spindle speed: up to approx. 550 RPM
Milling spindle speed: up to approx. 10000 RPM
High-torque milling spindle (approx. 37 kW class)
Designed for heavy-duty cutting and gear machining
Supports wide range of materials including steel and titanium
MAZAK INTEGREX I-630V/6S AG – TABLE
Large rotary table (single pallet configuration)
Designed for oversized workpieces
High rigidity clamping system
Suitable for multi-face and heavy component machining
MAZAK INTEGREX I-630V/6S AG – TOOL TURRET
Tool magazine capacity: approx. 43–160 tools
Automatic tool changer (ATC)
Supports large and heavy cutting tools
Compatible with gear cutting tooling systems
MAZAK INTEGREX I-630V/6S AG – FEEDRATES
High-speed rapid traverse
Smooth and precise axis motion
Optimized for heavy-duty machining
Stable performance during long cycles
MAZAK INTEGREX I-630V/6S AG – COOLANT & CHIP MANAGEMENT
High-pressure coolant system
Through-spindle coolant capability
Large-capacity chip conveyor
Designed for continuous heavy machining
MAZAK INTEGREX I-630V/6S AG – CONTROL SYSTEM
Mazatrol SmoothAi CNC control
SMOOTH Gear Cutting software integration
AI-based machining optimization and digital twin
Conversational and G-code programming
MAZAK INTEGREX I-630V/6S AG – POWER & AIR REQUIREMENTS
Power requirement: approx. 90–130 kVA
Air pressure requirement: approx. 5–6 bar
Designed for heavy industrial applications
Energy-efficient system
MAZAK INTEGREX I-630V/6S AG – DIMENSIONS
Machine footprint: approx. 7000–9000 x 4000 mm
Machine height: approx. 4000 mm
Machine weight: approx. 35,000–50,000 kg
Heavy-duty and rigid construction
MAZAK INTEGREX I-630V/6S AG – GENERAL INFORMATION
Combines turning, milling, 5-axis machining, and gear cutting
Single pallet configuration allows larger work envelope
Eliminates need for multiple machines
Improves accuracy by reducing setups
Ideal for very large, complex, high-precision components
INDUSTRIES THAT USE MAZAK INTEGREX I-630V/6S AG
Aerospace (jet engine and structural components)
Energy and power generation
Heavy machinery
Industrial equipment manufacturing
Oil & gas industry
TYPICAL PARTS MAZAK INTEGREX I-630V/6S AG CAN PRODUCE
Large gears (spur, helical, internal)
Turbine housings
Jet engine casings
Planetary carriers
Heavy structural components
WHY CHOOSE MAZAK INTEGREX I-630V/6S AG
Larger capacity than standard 630V/6 models
Combines gear cutting with full multi-tasking machining
Ideal for oversized and heavy components
Reduces setups and improves machining accuracy
Enables efficient high-value manufacturing
WHY BUY USED MAZAK INTEGREX I‑630V/6S AG
Purchasing a used Mazak INTEGREX I‑630V/6S AG is a cost‑effective way for manufacturers to acquire large‑scale multi‑tasking and integrated gear‑machining capability without the substantial capital outlay of a new machine. The combination of dual spindles and AG gear‑cutting functions allows highly complex parts — including large gear features — to be machined in a single setup. This consolidation reduces handling, improves part accuracy, and shortens cycle times, which is especially valuable in industries such as aerospace, energy, heavy equipment, and transmission manufacturing where precision and productivity are crucial.
Used machines from 2010 to 2025 typically include MAZATROL Smooth or SmoothAi controls, which simplify programming, provide enhanced diagnostics, and support automation systems like pallet changers and robotic loaders. These features help minimize downtime and improve workflow efficiency. Machines from 2000–2010 in this AG configuration are relatively rare but may still provide robust mechanical performance with older controls. Pre‑2000 machines are generally not available in this AG variant, as integrated gear‑cutting I‑630V/6S technology represents a more recent evolution of Mazak’s multi‑tasking lineup.
When evaluating a used machine, cutting hours are one of the most important criteria; units with lower spindle, milling, and gear‑machining hours typically have less wear on critical components such as spindles, rotary axes, and gear heads, indicating a longer remaining service life. Buyers should also consider maintenance history, included tooling, gear software packages, and automation readiness, as these factors significantly impact overall value and long‑term productivity. Buying used enables manufacturers to expand capabilities while managing upfront investment and depreciation.
HOW MUCH DOES A USED MAZAK INTEGREX I‑630V/6S AGCOST?
The price of a used Mazak INTEGREX I‑630V/6S AG varies widely based on factors such as age, condition, included gear‑machining features, total cutting hours, and automation options. Machines manufactured between 2010 and 2025 typically range from approximately $900,000 to $2,500,000. Units toward the higher end of this range often include low spindle and gear‑machining hours, modern MAZATROL SmoothAi controls, complete AG gear software packages, and optional automation such as pallet changers or robotic interfaces that improve throughput and flexibility.
Machines from the 2000–2010 period are generally priced between $600,000 and $1,400,000, depending on condition, usage, and included tooling. These older units may include earlier control technology and accumulate higher hours but can still provide strong multi‑tasking and gear‑integrated performance. Some may require control or software upgrades to fully support current gear‑machining capabilities, which should be factored into the cost assessment.
Pre‑2000 units in this exact AG configuration are rare because integrated gear‑cutting variants of the I‑630V/6S represent a newer development in Mazak’s hybrid multi‑tasking lineup. Cutting hours are a major valuation factor; machines with higher spindle and gear usage may require upcoming maintenance or component refurbishment, which can reduce their market value. Buyers should also evaluate included tooling, gear software packages, automation systems, and documented maintenance history, as these elements significantly impact total investment and long‑term return on ownership.
If you’d like the same structured breakdown for other INTEGREX AG models (like E‑1250V/8S AG or E‑1600V/10S AG), just ask!