MAZAK INTEGREX 200 3S 2005
USED MAZAK INTEGREX 200 3S 2005
The MAZAK INTEGREX 200-3S 2005 is a CNC multi-tasking machining center designed to combine turning, milling, drilling, boring, tapping, and other machining operations in a single machine. The INTEGREX series is known for reducing the number of setups required for complex components, improving dimensional consistency, and increasing overall manufacturing efficiency.
The 200-3S configuration is designed for manufacturers producing medium-sized precision components that require multiple machining processes. The machine can perform conventional turning operations while also using a milling spindle for cross-drilling, end milling, contouring, tapping, and other secondary operations.
The 2005 machine belongs to an older generation of INTEGREX equipment, so individual machines can have substantially different configurations depending on spindle package, tool magazine, CNC control, tailstock, secondary spindle, tooling, coolant equipment, and automation. A typical machine uses a MAZATROL CNC control, automatic tool changer, turning spindle, milling spindle, C-axis capability, and multi-axis machining functions.
MAZAK INTEGREX 200-3S 2005 – AXIS
| Specification | Details |
|---|---|
| Machine Type | CNC Multi-Tasking Turn-Mill Center |
| Year | 2005 |
| Controlled Axes | Multi-Axis |
| X Axis | Servo Controlled |
| Y Axis | Configuration Dependent |
| Z Axis | Servo Controlled |
| C Axis | Yes |
| B Axis | Configuration Dependent |
| Turning Capability | Yes |
| Milling Capability | Yes |
| Multi-Sided Machining | Yes |
The combination of linear and rotary axes allows the INTEGREX 200-3S to machine complex parts from multiple orientations without repeated manual repositioning.
MAZAK INTEGREX 200-3S 2005 – WORK CAPACITY
| Specification | Details |
|---|---|
| Machine Type | Multi-Tasking CNC |
| Maximum Turning Diameter | Configuration Dependent |
| Maximum Turning Length | Configuration Dependent |
| Main Spindle | Yes |
| C Axis | Yes |
| Milling Spindle | Yes |
| Tailstock | Configuration Dependent |
| Secondary Spindle | Configuration Dependent |
| Bar Feeding | Option Dependent |
The machine is suited to components that require both cylindrical turning and additional milling or drilling operations.
MAZAK INTEGREX 200-3S 2005 – MAIN SPINDLE
| Specification | Details |
|---|---|
| Spindle Type | CNC Turning Spindle |
| Maximum Spindle Speed | Configuration Dependent |
| Spindle Motor | Configuration Dependent |
| C Axis | Yes |
| Spindle Orientation | Yes |
| Turning | Yes |
| Facing | Yes |
| Threading | Yes |
| Chucking | Configuration Dependent |
The main spindle provides controlled rotation for turning operations and can also position the workpiece for C-axis machining.
MAZAK INTEGREX 200-3S 2005 – MILLING SPINDLE
| Specification | Details |
|---|---|
| Milling Spindle | Yes |
| Tool Interface | Configuration Dependent |
| Maximum Speed | Configuration Dependent |
| Milling | Yes |
| Drilling | Yes |
| Tapping | Yes |
| Boring | Yes |
| Contouring | Yes |
| Cross Machining | Yes |
The milling spindle allows the machine to perform operations that would otherwise require a separate vertical machining center.
MAZAK INTEGREX 200-3S 2005 – AUTOMATIC TOOL CHANGER
| Specification | Details |
|---|---|
| Automatic Tool Changer | Yes |
| Tool Capacity | Configuration Dependent |
| Tool Selection | Automatic |
| Turning Tools | Yes |
| Milling Tools | Yes |
| Boring Tools | Yes |
| Drilling Tools | Yes |
| Threading Tools | Yes |
The automatic tool changer enables the machine to carry a variety of turning and milling tools, supporting complex machining programs with minimal operator intervention.
MAZAK INTEGREX 200-3S 2005 – CONTROL SYSTEM
| Specification | Details |
|---|---|
| CNC Control | MAZATROL |
| Programming | MAZATROL / G-Code |
| X/Y/Z Control | Yes |
| C Axis Control | Yes |
| B Axis Control | Configuration Dependent |
| Tool Offset Management | Yes |
| Work Offset Management | Yes |
| Tool Compensation | Yes |
| Multi-Tasking Control | Yes |
| Conversational Programming | Yes |
The MAZATROL control is designed to coordinate turning, milling, rotary-axis positioning, tool changes, and other multi-tasking functions.
MAZAK INTEGREX 200-3S 2005 – COOLANT & CHIP MANAGEMENT
| Specification | Details |
|---|---|
| Flood Coolant | Yes |
| Coolant Pump | Yes |
| High-Pressure Coolant | Option |
| Through-Tool Coolant | Configuration Dependent |
| Chip Conveyor | Option |
| Coolant Filtration | Configuration Dependent |
| Air Blast | Configuration Dependent |
Effective coolant and chip management supports stable machining conditions and helps maintain tool life during long production cycles.
MAZAK INTEGREX 200-3S 2005 – MACHINE CONSTRUCTION
| Feature | Details |
|---|---|
| Machine Structure | CNC Multi-Tasking Machining Center |
| Turning | Yes |
| Milling | Yes |
| X Axis Drive | Servo |
| Y Axis Drive | Configuration Dependent |
| Z Axis Drive | Servo |
| C Axis | Yes |
| B Axis | Configuration Dependent |
| Single-Setup Machining | Yes |
| Multi-Sided Machining | Yes |
The multi-tasking configuration is designed to reduce the need for transferring components between separate turning and milling machines.
MAZAK INTEGREX 200-3S 2005 – GENERAL INFORMATION
| Item | Details |
|---|---|
| Manufacturer | Mazak |
| Model | INTEGREX 200-3S |
| Year | 2005 |
| Machine Type | CNC Multi-Tasking Turn-Mill Center |
| Turning | Yes |
| Milling | Yes |
| Drilling | Yes |
| Boring | Yes |
| Tapping | Yes |
| X Axis | Servo Controlled |
| Y Axis | Configuration Dependent |
| Z Axis | Servo Controlled |
| C Axis | Yes |
| B Axis | Configuration Dependent |
| Main Spindle | Yes |
| Milling Spindle | Yes |
| Automatic Tool Changer | Yes |
| CNC Control | MAZATROL |
| Flood Coolant | Yes |
| Chip Conveyor | Configuration Dependent |
| Tailstock | Configuration Dependent |
| Secondary Spindle | Configuration Dependent |
Exact specifications may vary considerably between 2005 machines depending on the original factory configuration and installed options. The individual machine’s serial number and documentation should be verified before purchase.
INDUSTRIES THAT USE MAZAK INTEGREX 200-3S 2005
The MAZAK INTEGREX 200-3S 2005 is suitable for:
- Aerospace
- Automotive
- Medical
- Energy
- Defense
- Industrial Machinery
- Hydraulics
- Precision Engineering
- General Manufacturing
- Job Shops
- Tooling
- Prototype Manufacturing
The machine is particularly valuable for manufacturers producing complex components that require turning and milling in the same setup.
TYPICAL PARTS MAZAK INTEGREX 200-3S 2005 CAN PRODUCE
The machine can produce:
- Precision Shafts
- Valve Components
- Pump Components
- Housings
- Flanges
- Bushings
- Sleeves
- Couplings
- Automotive Components
- Aerospace Components
- Medical Components
- Hydraulic Components
- Complex Turned and Milled Parts
Typical operations include OD turning, ID boring, facing, threading, grooving, drilling, tapping, milling, contouring, chamfering, cross drilling, and multi-axis machining.
WHY CHOOSE MAZAK INTEGREX 200-3S 2005
The MAZAK INTEGREX 200-3S 2005 is attractive because it can consolidate several machining operations into one platform. A component that would normally require separate turning and milling setups can potentially be completed in one machine.
This reduces workpiece handling, fixture changes, and opportunities for setup errors. It can also improve the relationship between turned and milled features because these operations are completed using the same CNC coordinate system.
The machine is especially useful for complex components containing a combination of cylindrical, radial, axial, and angled features.
WHY BUY USED MAZAK INTEGREX 200-3S 2005
Buying a used MAZAK INTEGREX 200-3S 2005 can provide manufacturers with advanced multi-tasking capability at a much lower investment than purchasing newer turn-mill equipment.
Because the machine is from 2005, mechanical and electronic condition are more important than model year alone. A well-maintained machine with a healthy spindle, accurate axes, reliable rotary functions, and a properly functioning MAZATROL control can remain highly useful for production and job-shop work.
Before purchasing a used INTEGREX 200-3S, buyers should inspect the main spindle, milling spindle, spindle bearings, C axis, B axis if equipped, ballscrews, linear guides, tool changer, MAZATROL control, hydraulic system, coolant system, chip conveyor, lubrication system, electrical cabinet, and workholding equipment.
A complete test should include turning, milling, spindle operation, C-axis positioning, rotary-axis operation where applicable, automatic tool changes, coolant operation, and a test component to verify dimensional accuracy and surface finish.
HOW MUCH DOES A USED MAZAK INTEGREX 200-3S 2005 COST?
The price of a used MAZAK INTEGREX 200-3S 2005 depends heavily on spindle hours, machine condition, control generation, axis configuration, tooling, automatic tool changer, tailstock or secondary spindle, coolant package, and maintenance history.
A typical used machine may fall within the $35,000 to $70,000 USD range, although actual value can vary significantly depending on configuration, condition, location, and included equipment.
Machines equipped with advanced multi-axis capability, secondary spindle, extensive tooling, high-pressure coolant, chip conveyor, bar-feeding equipment, low spindle hours, and documented maintenance history can command higher prices.
Before establishing a final purchase price, buyers should carefully evaluate the condition of the main spindle, milling spindle, spindle bearings, ballscrews, linear guides, C-axis, B-axis, automatic tool changer, MAZATROL control, hydraulic system, coolant system, electrical components, tooling, workholding, and overall machine geometry.
