MAZAK INTEGREX 200 IV ST – 2011
USED MAZAK INTEGREX 200 IV ST – 2011
The MAZAK INTEGREX 200 IV ST – 2011 is a multifunction CNC machining center that combines high-precision turning and milling capabilities in a single machine. As part of Mazak’s INTEGREX family, the machine is designed to complete multiple operations in one setup, reducing workholding changes, setup time, and the potential for errors between separate machines.
The INTEGREX 200 IV ST is particularly useful for complex components requiring turning, milling, drilling, boring, tapping, threading, and multi-axis contouring. Its integrated turning and milling architecture allows manufacturers to machine multiple faces of a component without repeatedly transferring the workpiece between a lathe and machining center.
The ST configuration provides enhanced turning capability while maintaining the milling functions that make the INTEGREX platform attractive for complex production work. Depending on the exact configuration, the machine can include a main spindle, secondary spindle, milling spindle, automatic tool changer, C-axis and Y-axis capabilities, and automatic parts handling features.
A 2011 machine can be equipped with the MAZATROL Matrix control, live tooling, high-pressure coolant, chip conveyor, probing, bar feeder, and other production options. This makes it suitable for aerospace, automotive, energy, medical, defense, oil and gas, and general precision manufacturing.
MAZAK INTEGREX 200 IV ST – 2011 – AXIS
| Specification | Details |
|---|---|
| Machine Type | Multi-Tasking CNC Machining Center |
| Axis Configuration | Multi-Axis |
| X-Axis Travel | Approx. 24.8″ / 630 mm |
| Y-Axis Travel | Approx. 8.7″ / 220 mm |
| Z-Axis Travel | Approx. 33.5″ / 850 mm |
| B-Axis | Programmable |
| C-Axis | Main Spindle |
| Secondary Spindle | Configuration Dependent |
| Live Tooling | Standard / Configuration Dependent |
| Multi-Axis Machining | Supported |
MAZAK INTEGREX 200 IV ST – 2011 – WORK ENVELOPE
| Specification | Details |
|---|---|
| Maximum Swing | Approx. 26″ |
| Maximum Turning Diameter | Approx. 25″ |
| Maximum Turning Length | Approx. 30″ |
| Chuck Size | Approx. 8″–10″ |
| Bar Capacity | Configuration Dependent |
| Tailstock | Configuration Dependent |
| Main Spindle | Standard |
| Sub-Spindle | Configuration Dependent |
| Y-Axis Milling | Standard |
| Multi-Face Machining | Excellent |
MAZAK INTEGREX 200 IV ST – 2011 – MAIN SPINDLE
| Specification | Details |
|---|---|
| Spindle Type | CNC Turning Spindle |
| Spindle Motor | Approx. 25–30 HP |
| Maximum Spindle Speed | Approx. 5,000 RPM |
| Spindle Nose | Configuration Dependent |
| Spindle Bore | Approx. 2.5″–3.0″ |
| C-Axis | Standard |
| Constant Surface Speed | Standard |
| Spindle Orientation | Standard |
| Chuck | Hydraulic |
| Bar Work | Supported |
MAZAK INTEGREX 200 IV ST – 2011 – MILLING SPINDLE
| Specification | Details |
|---|---|
| Milling Spindle Type | Integral Motor / High-Speed |
| Spindle Taper | CAT 40 / Configuration Dependent |
| Maximum Speed | Approx. 12,000 RPM |
| Milling Spindle Motor | Approx. 20 HP |
| B-Axis | Programmable |
| C-Axis Interpolation | Supported |
| Rigid Tapping | Standard |
| Live Tooling | Standard |
| High-Speed Machining | Available |
| Through-Spindle Coolant | Optional |
The milling spindle allows the INTEGREX to perform milling and drilling operations directly on turned components, significantly reducing the number of setups required.
MAZAK INTEGREX 200 IV ST – 2011 – TOOL CHANGER
| Specification | Details |
|---|---|
| Tool Changer Type | Automatic |
| Standard Tool Capacity | Approx. 36 |
| Expanded Capacity | Available |
| Tool Taper | CAT 40 / Configuration Dependent |
| Tool Selection | Random |
| Milling Tools | Supported |
| Turning Tools | Supported |
| Live Tools | Supported |
| Tool-Life Management | Standard |
| Tool Monitoring | Available |
MAZAK INTEGREX 200 IV ST – 2011 – CONTROL SYSTEM
| Specification | Details |
|---|---|
| CNC Control | MAZATROL Matrix |
| Display | Color LCD |
| Programming | MAZATROL / EIA G-Code |
| Multi-Axis Programming | Standard |
| Tool Offset Management | Standard |
| Work Offset Management | Standard |
| C-Axis Control | Standard |
| B-Axis Control | Standard |
| Custom Macros | Available |
| Tool-Life Management | Available |
| Diagnostics | Standard |
| Data Transfer | Available |
The MAZATROL Matrix control provides conversational programming as well as conventional EIA programming and is designed to simplify programming of complex multi-tasking operations.
MAZAK INTEGREX 200 IV ST – 2011 – FEEDRATES
| Specification | Details |
|---|---|
| X-Axis Rapid Traverse | Approx. 1,260 IPM |
| Y-Axis Rapid Traverse | Approx. 1,260 IPM |
| Z-Axis Rapid Traverse | Approx. 1,260 IPM |
| B-Axis Rapid Traverse | Programmable |
| Cutting Feedrate | Programmable |
| Feedrate Override | Standard |
| Linear Interpolation | Yes |
| Circular Interpolation | Yes |
| Multi-Axis Interpolation | Yes |
| High-Speed Machining | Available |
MAZAK INTEGREX 200 IV ST – 2011 – COOLANT & CHIP MANAGEMENT
| Specification | Details |
|---|---|
| Flood Coolant | Standard |
| Coolant Tank | Standard |
| Coolant Pump | Standard |
| High-Pressure Coolant | Available |
| Through-Spindle Coolant | Optional |
| Chip Conveyor | Available |
| Chip Management | Integrated |
| Coolant Filtration | Standard |
| Mist Collector | Optional |
| Automatic Lubrication | Standard |
MAZAK INTEGREX 200 IV ST – 2011 – PROBING & AUTOMATION
| Specification | Details |
|---|---|
| Workpiece Probe | Optional |
| Tool Probe | Optional |
| Renishaw Probing | Configuration Dependent |
| Parts Catcher | Available |
| Bar Feeder | Available |
| Automatic Parts Transfer | Configuration Dependent |
| Robot Integration | Supported |
| Automated Workholding | Supported |
| Tool Measurement | Available |
| Lights-Out Production | Supported |
MAZAK INTEGREX 200 IV ST – 2011 – POWER REQUIREMENTS
| Specification | Details |
|---|---|
| Main Spindle Motor | Approx. 25–30 HP |
| Milling Spindle Motor | Approx. 20 HP |
| Electrical Service | Three-Phase |
| Input Voltage | Configuration Dependent |
| Frequency | 50 / 60 Hz |
| Shop Air | Required |
| Hydraulic System | Standard |
| Lubrication System | Automatic |
| Electrical Cabinet | Mazak |
| Installation | Industrial |
MAZAK INTEGREX 200 IV ST – 2011 – DIMENSIONS
| Specification | Details |
|---|---|
| Machine Width | Approx. 145″ |
| Machine Depth | Approx. 100″ |
| Machine Height | Approx. 95″ |
| Machine Weight | Approx. 18,000–22,000 lbs |
| Floor Space | Large |
| Chip Conveyor | Adds Overall Length |
| Bar Feeder | Adds Overall Length |
| Rigging | Required |
| Installation | Industrial |
MAZAK INTEGREX 200 IV ST – 2011 – GENERAL INFORMATION
| Specification | Details |
|---|---|
| Manufacturer | Mazak |
| Model | INTEGREX 200 IV ST |
| Year | 2011 |
| Machine Category | Multi-Tasking Machining Center |
| Axis Configuration | Multi-Axis |
| X-Axis Travel | Approx. 24.8″ |
| Y-Axis Travel | Approx. 8.7″ |
| Z-Axis Travel | Approx. 33.5″ |
| Main Spindle | Turning |
| Milling Spindle | High-Speed |
| Main Spindle Speed | Approx. 5,000 RPM |
| Milling Spindle Speed | Approx. 12,000 RPM |
| Tool Capacity | Approx. 36 |
| CNC Control | MAZATROL Matrix |
INDUSTRIES THAT USE MAZAK INTEGREX 200 IV ST
The MAZAK INTEGREX 200 IV ST is well suited for:
- Aerospace
- Automotive
- Medical
- Defense
- Oil & Gas
- Energy
- Industrial Equipment
- Robotics
- Precision Engineering
- General Manufacturing
- Contract Machining
- Prototype Manufacturing
TYPICAL PARTS MAZAK INTEGREX 200 IV ST CAN PRODUCE
Typical components include:
- Aerospace fittings
- Shafts
- Flanges
- Valve bodies
- Hydraulic components
- Pump components
- Gear components
- Housings
- Medical components
- Automotive components
- Complex brackets
- Precision industrial components
Typical operations include turning, facing, milling, drilling, boring, tapping, threading, grooving, contouring, interpolation, and multi-axis machining.
WHY CHOOSE MAZAK INTEGREX 200 IV ST
The major advantage of the MAZAK INTEGREX 200 IV ST is its ability to combine turning and milling operations in one machine. Instead of transferring a component between a CNC lathe and a vertical machining center, many parts can be completed in a single setup.
This reduces setup time and improves positional accuracy because multiple features are machined relative to the same workholding setup. The B-axis milling spindle also allows angled drilling, milling, and contouring operations that would otherwise require additional fixtures or machines.
For complex, high-value components, the ability to perform multiple operations on one machine can significantly reduce work-in-process and improve overall manufacturing efficiency.
WHY BUY USED MAZAK INTEGREX 200 IV ST – 2011
A used 2011 MAZAK INTEGREX 200 IV ST can be an attractive choice for manufacturers that need multi-tasking capabilities without the investment associated with a new multi-tasking machine.
When evaluating a used INTEGREX, inspect the main spindle, milling spindle, B-axis, C-axis, ballscrews, linear guideways, tool changer, live tooling, chuck, hydraulic system, coolant system, and MAZATROL control.
Buyers should verify spindle hours, spindle runout, B-axis positioning accuracy, C-axis operation, turret/tool changer indexing, axis backlash, live-tool operation, and machine geometry.
Machines equipped with high-pressure coolant, through-spindle coolant, probing, chip conveyor, bar feeder, parts catcher, expanded tool capacity, and complete tooling can command a significant premium.
HOW MUCH DOES A USED MAZAK INTEGREX 200 IV ST – 2011 COST?
The market value of a used MAZAK INTEGREX 200 IV ST – 2011 depends on spindle hours, machine condition, control configuration, installed options, tooling, automation equipment, and maintenance history.
| USED MAZAK INTEGREX 200 IV ST – 2011 PRICE RANGE | ESTIMATED COST |
|---|---|
| High Hours / Basic Configuration | $55,000 – $70,000 |
| Functional Production Machine | $70,000 – $85,000 |
| Good Condition / Production Ready | $85,000 – $105,000 |
| Excellent / Well Equipped | $105,000 – $125,000 |
| Low Hours / Fully Equipped | $125,000 – $145,000+ |
For a 2011 MAZAK INTEGREX 200 IV ST in good working condition, a realistic market value is approximately $80,000–$110,000 USD.
For your inventory listing, a recommended asking-price range is $90,000–$120,000 USD for a clean machine equipped with MAZATROL Matrix control, live tooling, automatic tool changer, B-axis, C-axis, probing, chip conveyor, high-pressure coolant, and complete tooling.
Best estimated listing value: $90,000–$120,000 USD.
