The Mazak Mega Turn 500S is a compact yet powerful vertical CNC turning center designed for medium-sized workpieces requiring high rigidity, torque, and precision. As part of Mazak’s MEGA TURN series, the 500S model utilizes a vertical spindle orientation combined with a traveling column design, which eliminates structural interference and allows for a larger usable machining envelope. The machine offers a maximum machining diameter of approximately 500 mm and a machining height of around 460 mm, making it well-suited for components such as flanges, discs, and medium-sized castings.
The Mega Turn 500S is equipped with a high-rigidity spindle designed for stable, heavy-duty cutting and consistent accuracy. A 12-position turret allows for multiple tool setups, enabling efficient machining operations and reduced downtime. The vertical design improves chip evacuation and enhances stability, especially when machining heavy or unbalanced parts. Mazatrol control systems provide user-friendly conversational programming along with full G-code compatibility. Optional features such as automatic tool changers and pallet systems improve productivity and allow for extended unattended operation. Overall, the Mega Turn 500S is widely used in automotive, general engineering, and industrial manufacturing where precision, reliability, and efficiency are essential.
MAZAK MEGA TURN 500SSPECIFICATIONS
MAZAK MEGA TURN 500S – AXIS
Number of Axes: 2 (X, Z)
Vertical turning center configuration
Traveling column design for larger machining area
Designed for high rigidity and stability
Optimized for heavy-duty turning applications
MAZAK MEGA TURN 500S – AXIS TRAVELS
X-Axis Travel: Approx. 400–500 mm
Z-Axis Travel: Approx. 450–500 mm
Smooth and precise axis movement
Designed for medium-size work envelopes
High rigidity for consistent accuracy
MAZAK MEGA TURN 500S – CAPACITY
Maximum Turning Diameter: Approx. 500 mm
Maximum Turning Height: Approx. 460 mm
Chuck Size: 12″–18″
Suitable for medium-sized components
Designed for heavy-duty machining
MAZAK MEGA TURN 500S – SPINDLE
Vertical high-torque spindle
Designed for low to medium RPM cutting
High rigidity headstock for stable machining
Suitable for heavy material removal
Reliable performance for continuous operations
MAZAK MEGA TURN 500S – TABLE
Table/Chuck Diameter: 12″ standard
Optional larger chuck configurations
High load-bearing rotary table
Strong clamping system
Smooth and precise rotation
MAZAK MEGA TURN 500S – TOOL TURRET
12-position drum turret
Rigid turret clamping system
Designed for high-performance cutting
Supports multiple tool setups
Minimizes tool interference
MAZAK MEGA TURN 500S – FEEDRATES
High-speed rapid traverse rates
Smooth feed control for finishing
Stable cutting under heavy loads
Efficient material removal performance
MAZAK MEGA TURN 500S – COOLANT & CHIP MANAGEMENT
Standard flood coolant system
Optional high-pressure coolant
Efficient chip evacuation system
Chip conveyor available
Designed for continuous machining
MAZAK MEGA TURN 500S – CONTROL SYSTEM
Mazatrol Smooth CNC control
Conversational programming interface
EIA/ISO (G-code) compatibility
Advanced diagnostics and monitoring
User-friendly interface
MAZAK MEGA TURN 500S – POWER & AIR REQUIREMENTS
Power Requirement: Approx. 30–50 kVA
Voltage: 3-phase industrial supply
Air Requirement: Clean, dry compressed air
Air Pressure: Approx. 5–7 bar
MAZAK MEGA TURN 500S – DIMENSIONS
Machine Length: Approx. 2,500–3,500 mm
Machine Width: Approx. 2,000–2,500 mm
Machine Height: Approx. 2,800–3,200 mm
Machine Weight: Approx. 8,000–12,000 kg
Compact vertical machine footprint
MAZAK MEGA TURN 500S – GENERAL INFORMATION
Machine Type: Vertical CNC turning center
“S” version optimized for enhanced productivity
Traveling column design increases machining area
High rigidity for heavy-duty applications
Suitable for batch and production environments
Designed for reliable long-term performance
INDUSTRIES THAT USE MAZAK MEGA TURN 500S
Automotive
Aerospace
Energy and power generation
Construction equipment
General engineering
TYPICAL PARTS MAZAK MEGA TURN 500S CAN PRODUCE
Medium-sized flanges
Bearing housings
Pump and valve components
Gear blanks
Rings and discs
WHY CHOOSE MAZAK MEGA TURN 500S
High rigidity for heavy-duty machining
Compact design with large machining capacity
Reliable and stable cutting performance
Efficient for medium-size part production
Proven Mazak control system
Ideal for continuous industrial use
WHY BUY USED MAZAK MEGA TURN 500S
Buying a used Mazak Mega Turn 500S is a smart investment for manufacturers looking to achieve reliable vertical turning performance at a significantly lower cost. One of the biggest advantages is the reduced capital expenditure compared to purchasing a new machine, while still benefiting from Mazak’s reputation for durability and long service life. These machines are engineered for heavy-duty applications and can maintain accuracy and productivity for many years when properly maintained.
A key benefit of the Mega Turn 500S is its vertical configuration, which provides superior stability and efficient chip evacuation when machining medium-sized components. This is particularly useful in industries such as automotive, energy, and heavy fabrication. The high-rigidity spindle allows for aggressive cutting and improved material removal rates, reducing cycle times and increasing overall productivity.
Used machines are typically available immediately, eliminating long lead times associated with new equipment purchases. Many pre-owned units also come equipped with additional features such as tool changers, upgraded controls, or automation systems, adding further value. Cutting time is one of the most critical evaluation factors; machines with lower spindle hours generally offer better reliability, accuracy, and longer remaining service life. Overall, buying used allows manufacturers to expand capacity while maintaining financial flexibility.
HOW MUCH DOES A USED MAZAK MEGA TURN 500SCOST?
The cost of a used Mazak Mega Turn 500S varies depending on manufacturing year, condition, configuration, and especially cutting time. Machines built before 2000 typically range from $30,000 to $100,000. These older machines often have higher cutting hours and outdated control systems but can still be suitable for less demanding applications or after refurbishment.
Machines produced between 2000 and 2010 generally range from $100,000 to $220,000. These models offer a strong balance between affordability and performance, particularly if they have moderate cutting time and have been well maintained. Many include improved Mazatrol controls and upgraded mechanical systems, making them suitable for modern machining requirements.
More recent machines from 2010 to 2025 typically range from $220,000 to $450,000 or more, depending on configuration, automation features, and overall condition. Machines with low cutting time command premium pricing due to longer remaining service life and higher productivity potential.
Cutting time plays a decisive role in valuation. A newer machine with heavy usage may be less desirable than an older unit with low spindle hours. Buyers should carefully evaluate spindle hours, maintenance history, and included features to determine the true market value of a used Mega Turn 500S.