USED MAZAK INTEGREX I-100S – 2013

The MAZAK INTEGREX I-100S – 2013 is a compact high-performance multi-tasking CNC turn-mill center designed for complete machining of complex precision parts in a single setup. Manufactured by Mazak, one of the world’s most respected CNC machine tool builders, the INTEGREX i-Series represents the next generation of advanced multi-tasking machining technology. The i-100S model combines CNC turning, full milling capability, Y-axis contouring, C-axis positioning, and simultaneous 5-axis machining into one compact and highly productive machine platform.

The 2013 MAZAK INTEGREX I-100S is especially popular in aerospace, medical, automotive, electronics, defense, and high-precision manufacturing industries where manufacturers require complex machining capability with reduced setup time and maximum accuracy. The “S” configuration includes a second spindle, allowing DONE IN ONE® machining capability where parts can be transferred automatically from the main spindle to the sub-spindle for complete front and back-side machining without operator intervention.

The machine typically features dual 6-inch chucks, a high-speed 12,000 RPM milling spindle, full Y-axis travel, B-axis milling head, automatic tool changer, and Mazatrol Matrix 2 CNC control system. It is capable of machining steel, aluminum, titanium, stainless steel, Inconel, and exotic aerospace alloys while maintaining exceptional dimensional accuracy and surface finish quality. The compact footprint of the I-100S makes it especially attractive for high-value precision manufacturing environments where floor space efficiency is important.

One of the biggest advantages of the INTEGREX I-100S is its ability to replace multiple standalone machines with one highly flexible multi-tasking platform. The machine supports turning, milling, drilling, tapping, contouring, angled machining, and simultaneous 5-axis operations, significantly reducing setup changes and improving overall production efficiency.

In the used CNC market, the MAZAK INTEGREX I-100S remains highly desirable because it offers advanced multi-tasking capability, excellent reliability, strong automation potential, and premium machining performance in a compact industrial platform.

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MAZAK INTEGREX I-100S – AXIS

AXIS SPECIFICATIONS	DETAILS
Number of Axes	5-Axis Multi-Tasking CNC System
X-Axis Travel	450 mm (17.72 in)
Y-Axis Travel	210 mm (8.27 in)
Z-Axis Travel	904 mm (35.59 in)
W-Axis Travel	903 mm (35.55 in)
B-Axis Rotation	Simultaneous 5-Axis capable
C-Axis Control	0.0001° indexing
Rapid Traverse Rate	1,575 IPM
Positioning Accuracy	±0.0001 in (estimated)

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MAZAK INTEGREX I-100S – AXIS TRAVELS / WORK ENVELOPE

WORK ENVELOPE	DETAILS
Machine Type	Multi-Tasking CNC Turn-Mill Center
Main Chuck Size	6 in
Sub Chuck Size	6 in
Maximum Swing	20.9 in
Maximum Cutting Diameter	19.7 in
Maximum Machining Length	33.6 in
Bar Capacity	2 in
Setup Style	DONE IN ONE® machining

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MAZAK INTEGREX I-100S – CAPACITY / TABLE

CAPACITY SPECIFICATIONS	DETAILS
Machine Structure	Compact heavy-duty multitasking frame
Production Type	Complete part machining
Material Capability	Steel, Titanium, Inconel, Aluminum
Application Focus	Aerospace / Medical / Precision Engineering
Machining Capability	Turning + Milling + Drilling + Tapping

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MAZAK INTEGREX I-100S – SPINDLE

SPINDLE SPECIFICATIONS	DETAILS
Main Spindle Speed	6,000 RPM
Sub Spindle Speed	6,000 RPM
Milling Spindle Speed	12,000 RPM
Main Spindle Power	10/15 HP
Sub Spindle Power	10/15 HP
Milling Spindle Power	7.5/10 HP
Spindle Nose	A2-5
Spindle Bore	2 in
Spindle Taper	KM63

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MAZAK INTEGREX I-100S – TOOL CHANGER

TOOLING SPECIFICATIONS	DETAILS
Tool Magazine Type	Automatic tool changer
Tool Capacity	36 tools
Tool System	KM63 / HSK capable
Rotary Tool Capability	Full live tooling
Maximum Tool Weight	11 lbs
Tool Change Type	Random access ATC

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MAZAK INTEGREX I-100S – CONTROL SYSTEM

CONTROL INFORMATION	DETAILS
CNC Control	Mazatrol Matrix 2
Programming Type	Conversational + EIA/ISO
Display Type	Advanced color LCD
Connectivity	Ethernet / USB
Simulation	Full machine simulation
Advanced Features	Simultaneous 5-axis machining
Automation Support	Bar feeder / robotic integration

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MAZAK INTEGREX I-100S – COOLANT / DUST / WATER MANAGEMENT

COOLANT SYSTEM	DETAILS
Coolant Type	Flood coolant system
Through Spindle Coolant	213 PSI
Chip Removal	Side chip conveyor
Tool Setter	Automatic tool measuring
Probing System	Renishaw probe
Lubrication	Automatic centralized lubrication

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MAZAK INTEGREX I-100S – POWER REQUIREMENTS

POWER SPECIFICATIONS	DETAILS
Voltage	220V / 440V
Phase	3 Phase
Power Requirement	~50–70 KVA
Air Requirement	90–100 PSI
Electrical Type	Industrial CNC supply

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MAZAK INTEGREX I-100S – DIMENSIONS

MACHINE DIMENSIONS	DETAILS
Machine Length	~120–140 in
Machine Width	~95–110 in
Machine Height	~95–110 in
Machine Weight	~17,000–22,000 lbs
Floor Space Requirement	Compact industrial footprint

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MAZAK INTEGREX I-100S – GENERAL INFORMATION

GENERAL INFORMATION	DETAILS
Machine Type	Multi-Tasking CNC Turn-Mill Center
Manufacturer	Mazak
Year	2013
Primary Application	Complex one-setup machining
Typical Industries	Aerospace, Medical, Automotive
Automation Level	Very High
Used Market Demand	Extremely High
Reliability	Premium industrial platform

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INDUSTRIES THAT USE MAZAK INTEGREX I-100S – 2013

The MAZAK INTEGREX I-100S is widely used in aerospace manufacturing for precision shafts, turbine components, hydraulic fittings, structural housings, and high-tolerance aerospace assemblies requiring simultaneous turning and milling operations.

Medical device manufacturers rely heavily on the machine for orthopedic implants, surgical tools, dental components, and stainless steel medical assemblies where exceptional precision and surface finishes are critical.

Automotive and motorsports industries use the I-100S for drivetrain components, prototype parts, billet-machined housings, turbocharger parts, and complex precision-machined assemblies.

Electronics and semiconductor manufacturers also utilize the machine for high-precision aluminum and stainless steel components requiring complex multi-axis machining.

General precision engineering companies use the INTEGREX platform for high-complexity production parts where reducing setup time and improving machining accuracy are major priorities.

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TYPICAL PARTS MAZAK INTEGREX I-100S CAN PRODUCE

The MAZAK INTEGREX I-100S can produce aerospace shafts, orthopedic implants, hydraulic manifolds, medical hardware, turbine components, automotive precision parts, semiconductor tooling, and complex billet-machined assemblies.

The machine excels at turning, contour milling, angled drilling, tapping, threading, deep boring, simultaneous 5-axis machining, and back-side machining using the sub-spindle.

Its DONE IN ONE® capability significantly improves production efficiency while maintaining extremely tight tolerances and high surface finish quality.

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WHY CHOOSE MAZAK INTEGREX I-100S – 2013

The MAZAK INTEGREX I-100S is chosen because it combines advanced turning and milling capability into one compact and highly productive machine platform. Manufacturers can dramatically reduce setup time and eliminate multiple machine transfers by completing highly complex parts in one operation.

One of the machine’s biggest advantages is its simultaneous 5-axis machining capability. The machine supports turning, milling, Y-axis contouring, B-axis machining, live tooling operations, and sub-spindle part transfer, allowing highly complex parts to be completed efficiently in a single setup.

The Mazatrol Matrix 2 control system provides advanced conversational programming, full machine simulation, and high-speed processing capability. Many machinists prefer Mazatrol controls because they simplify complex programming and improve production workflow efficiency.

Another major advantage is precision. By reducing part handling and multiple setups, the machine improves dimensional consistency and minimizes cumulative positioning errors.

The compact footprint of the I-100S also makes it extremely attractive for high-value manufacturing environments where floor space optimization is important.

Many manufacturers choose the INTEGREX I-series because of Mazak’s strong reliability, premium build quality, and excellent support for advanced multi-tasking production environments. Community discussions among machinists also highlight the machine’s flexibility and full simultaneous B-axis capability for advanced machining applications.

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WHY BUY USED MAZAK INTEGREX I-100S – 2013

Buying a used MAZAK INTEGREX I-100S – 2013 allows manufacturers to acquire advanced multi-tasking machining technology at a significantly lower cost compared to purchasing a new multi-axis turn-mill system. Even though the machine is already highly sophisticated, used models provide exceptional production capability while delivering major capital savings.

One of the biggest benefits of purchasing used equipment is depreciation value. New multitasking CNC machines equipped with simultaneous 5-axis capability and sub-spindle systems can require extremely large investments. A used I-100S provides comparable production flexibility at a fraction of new-machine pricing.

Another major advantage is production efficiency. The machine combines turning, milling, drilling, tapping, contouring, and simultaneous 5-axis machining into one integrated system. Shops can replace multiple standalone machines while improving workflow and reducing labor costs.

Many used I-100S machines also include valuable factory-installed options such as Renishaw probing systems, high-pressure coolant, advanced software packages, automatic tool measurement systems, chip conveyors, and simultaneous 5-axis functionality. These features provide substantial additional value without requiring major extra investment.

Mazak machines are also known for long-term mechanical durability and strong resale value. Properly maintained INTEGREX systems often continue operating productively for many years in aerospace and medical production environments.

The machine remains highly desirable in the used CNC market because it offers excellent flexibility, advanced automation capability, and premium multi-tasking performance in a compact industrial footprint.

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HOW MUCH DOES A USED MAZAK INTEGREX I-100S COST?

The cost of a used MAZAK INTEGREX I-100S – 2013 depends on machine condition, spindle hours, installed options, tooling packages, maintenance history, and automation capability. Machines equipped with simultaneous 5-axis machining packages, probing systems, and low operating hours generally command premium pricing in the used machinery market.

USED MAZAK INTEGREX I-100S PRICE RANGE	ESTIMATED COST
Basic Machines	$140,000 – $190,000
Standard Production Machines	$190,000 – $260,000
Well-Maintained Machines	$260,000 – $340,000
Fully Equipped Machines	$340,000+

Machines equipped with high-pressure coolant systems, Renishaw probing, simultaneous 5-axis packages, advanced software options, automation integration, and expanded tooling packages typically sell at higher market values.

Several factors influence pricing for a used I-100S. Buyers closely inspect spindle condition, B-axis accuracy, live tooling performance, axis backlash, sub-spindle functionality, and Mazatrol Matrix control condition before determining machine value.

Even in today’s competitive used CNC market, the MAZAK INTEGREX I-100S remains one of the most respected compact multi-tasking machining systems available. Its ability to replace multiple machines, reduce setup time, and efficiently produce highly complex precision parts makes it an excellent long-term investment for advanced manufacturing operations.