MAZAK NEXUS VCN 510C/40-II – 2009
USED MAZAK NEXUS VCN 510C/40-II – 2009
The 2009 MAZAK NEXUS VCN 510C/40-II is a heavy-duty 3-axis vertical machining center designed for production milling, drilling, tapping, and general precision machining. As part of Mazak’s NEXUS generation, the VCN 510C/40-II combines a large working envelope with a CAT-40 spindle, high spindle speed, automatic tool changing, and the MAZATROL MATRIX NEXUS CNC control.
A documented 2009 machine is equipped with 41.34 inches of X-axis travel, 20.87 inches of Y-axis travel, and 20.08 inches of Z-axis travel, giving it enough capacity for a broad range of medium-to-large workpieces. The machine uses a 51.18 × 21.65-inch table and can support approximately 2,646 pounds of evenly distributed load.
The VCN 510C/40-II is equipped with a CAT-40 spindle capable of 12,000 RPM and a 25 HP spindle motor. This combination provides a useful balance between high-speed machining and the rigidity needed for production milling. The machine’s direct-drive spindle and CAT-40 tooling make it suitable for milling steel, aluminum, stainless steel, castings, and other engineering materials.
Tool capacity varies by individual configuration. Documented 2009 examples are available with either a 30-station or 48-station side-mounted automatic tool changer, making it important to confirm the exact ATC configuration of a particular machine. A 48-station 2009 example currently listed in the used market includes a chip conveyor, rigid tapping, coordinate rotation/scaling, EIA/ISO input, and Mazatrol Matrix Nexus control.
The machine also offers rapid traverse rates of approximately 1,417 inches per minute on X, Y, and Z, while documented configurations can include through-spindle coolant, Renishaw probing, tool measurement, chip conveyors, and other production-oriented options.
With its large table, long X-axis travel, 12,000 RPM CAT-40 spindle, and Mazatrol control, the MAZAK NEXUS VCN 510C/40-II – 2009 remains an attractive used VMC for shops requiring a combination of capacity, productivity, and reliable CNC machining.
MAZAK NEXUS VCN 510C/40-II – SPECIFICATIONS
| Specification | Value |
|---|---|
| Manufacturer | MAZAK |
| Model | NEXUS VCN 510C/40-II |
| Year | 2009 |
| Machine Type | Vertical Machining Center |
| Number of Axes | 3 |
| Control | MAZATROL MATRIX NEXUS |
| X-Axis Travel | 41.34 in / 1,050 mm |
| Y-Axis Travel | 20.87 in / 530 mm |
| Z-Axis Travel | 20.08 in / 510 mm |
| Table Size | 51.18 × 21.65 in |
| Maximum Table Load | Approx. 2,646 lb |
| Spindle Taper | CAT-40 |
| Maximum Spindle Speed | 12,000 RPM |
| Spindle Motor | 25 HP / 18.6 kW |
| Spindle Type | Direct Drive |
| ATC Capacity | 30 or 48 stations, configuration dependent |
| X/Y/Z Rapid Traverse | Approx. 1,417 IPM |
| Spindle Nose to Table | Approx. 5.9–25.98 in |
| Tool-to-Tool Change Time | Approx. 1.3 sec |
| Maximum Tool Length | Approx. 13.8 in |
| Maximum Tool Weight | Approx. 17 lb |
| Chip Conveyor | Configuration Dependent |
| Through-Spindle Coolant | Configuration Dependent |
| Work Probe | Configuration Dependent |
| Tool Measurement | Configuration Dependent |
| Machine Weight | Approx. 15,500–17,180 lb |
| Machine Dimensions | Approx. 113–118 × 111–112 × 113–114 in |
Specifications can vary according to the individual 2009 machine and installed options. The 30- and 48-station ATC configurations are both documented on machines marketed as VCN 510C/40-II.
MAZAK NEXUS VCN 510C/40-II – TABLE AND WORK AREA
| Specification | Capacity |
|---|---|
| Table Length | 51.18 in / 1,300 mm |
| Table Width | 21.65 in / 550 mm |
| Maximum Table Load | Approx. 2,646 lb / 1,200 kg |
| X Travel | 41.34 in |
| Y Travel | 20.87 in |
| Z Travel | 20.08 in |
| Spindle Nose to Table | 5.9–25.98 in |
| Number of Standard T-Slots | Configuration Dependent |
The approximately 51 × 21.6-inch table provides a substantial work area for a three-axis VMC. The approximately 2,646-pound table capacity also allows the machine to handle substantial fixtures and workpieces when the load is properly distributed.
MAZAK NEXUS VCN 510C/40-II – SPINDLE
The CAT-40 spindle is one of the machine’s primary strengths. With a maximum speed of 12,000 RPM and a 25 HP motor, the VCN 510C/40-II can support both general-purpose production milling and higher-speed machining applications.
| Spindle Specification | Value |
|---|---|
| Spindle Taper | CAT-40 |
| Maximum Speed | 12,000 RPM |
| Spindle Motor | 25 HP |
| Spindle Type | Direct Drive |
| Spindle Orientation | Yes |
| Through-Spindle Coolant | Option Dependent |
| Tooling System | CAT-40 |
The 12,000 RPM spindle is particularly useful when machining aluminum and other materials where higher cutting speeds are beneficial, while the CAT-40 interface provides a widely supported tooling platform.
MAZAK NEXUS VCN 510C/40-II – AXIS TRAVEL
| Axis | Travel | Rapid Traverse |
|---|---|---|
| X Axis | 41.34 in / 1,050 mm | 1,417 IPM |
| Y Axis | 20.87 in / 530 mm | 1,417 IPM |
| Z Axis | 20.08 in / 510 mm | 1,417 IPM |
The approximately 41-inch X-axis travel is particularly valuable for machining longer components and fixtures. The Y and Z travels provide a useful working envelope for general production machining.
MAZAK NEXUS VCN 510C/40-II – AUTOMATIC TOOL CHANGER
The VCN 510C/40-II uses a side-mounted automatic tool changer. Both 30-tool and 48-tool configurations can be found among used machines.
| ATC Specification | Value |
|---|---|
| Tool Changer | Side Mounted |
| Standard Capacity | 30 Tools |
| Extended Configuration | 48 Tools |
| Tool Change Time | Approx. 1.3 sec |
| Maximum Tool Length | Approx. 13.8 in |
| Maximum Tool Weight | Approx. 17 lb |
| Maximum Tool Diameter | Configuration Dependent |
The 48-station configuration is particularly useful for production environments where numerous tools are required for different jobs. A documented 2009 machine with 48 stations is currently listed with only 2,201 cutting hours, demonstrating that this option was available on machines of this model and year.
MAZAK NEXUS VCN 510C/40-II – MAZATROL CONTROL
The MAZATROL MATRIX NEXUS control is a defining feature of this generation of Mazak VMCs. It provides conversational programming as well as conventional EIA/ISO programming capability.
| Control Feature | Availability |
|---|---|
| MAZATROL MATRIX NEXUS | Yes |
| EIA/ISO Programming | Yes |
| Rigid Tapping | Yes |
| Coordinate Rotation | Configuration Dependent |
| Scaling | Configuration Dependent |
| 3D Compensation | Configuration Dependent |
| Synchronized Tapping | Yes |
| Manual Pulse Generator | Configuration Dependent |
| USB Interface | Configuration Dependent |
| PCMCIA Interface | Configuration Dependent |
| Tool Measurement | Configuration Dependent |
| Renishaw Probe | Option Dependent |
Documented 2009 machines include Matrix Nexus control, EIA/ISO input, rigid tapping, coordinate rotation/scaling, USB and PCMCIA interfaces, and other programming functions.
MAZAK NEXUS VCN 510C/40-II – COOLANT AND CHIP MANAGEMENT
The VCN 510C/40-II was commonly equipped with production-oriented coolant and chip-management options.
| Feature | Availability |
|---|---|
| Flood Coolant | Yes |
| Coolant Tank | Configuration Dependent |
| Through-Spindle Coolant | Option |
| High-Pressure Coolant | Option |
| Chip Conveyor | Option |
| Coolant Filtration | Configuration Dependent |
| Chip Removal | Conveyor / Manual, Configuration Dependent |
One documented 2009 machine has coolant through the spindle, chip conveyor, and automatic tool measurement, while another has a belt-type chip conveyor and approximately 66-gallon coolant capacity.
MAZAK NEXUS VCN 510C/40-II – PROBING AND TOOL MEASUREMENT
Renishaw probing and automatic tool measurement are valuable options for shops performing repeat production work.
A documented 2009 VCN 510C/40-II is equipped with a Renishaw tool probe/reader, while other machines in this model family have been listed with Renishaw wireless probing systems and automatic tool-length measurement.
These systems can help reduce setup time, automate tool measurement, and improve consistency between production cycles.
MAZAK NEXUS VCN 510C/40-II – MACHINE DIMENSIONS AND WEIGHT
| Specification | Approximate Value |
|---|---|
| Length | 113–118 in |
| Width | 111–112 in |
| Height | 113–114 in |
| Weight | 15,500–17,180 lb |
| Electrical Supply | Configuration Dependent |
| Air Requirement | Approx. 80 PSI / 4 SCFM |
Published used-machine specifications vary slightly depending on the machine’s configuration and accessories. A 2009 example is listed at approximately 17,180 lb, while another documented machine is approximately 15,500 lb.
WHY BUY USED MAZAK NEXUS VCN 510C/40-II 2009
A used MAZAK NEXUS VCN 510C/40-II 2009 is an excellent choice for manufacturers that need a larger three-axis VMC with a high-speed CAT-40 spindle and substantial table capacity.
One of its strongest advantages is the 41.34-inch X-axis travel. This provides significantly more longitudinal machining capacity than many compact VMCs, making the machine suitable for larger fixtures, long components, and production jobs requiring multiple operations across the table.
The 12,000 RPM, 25 HP spindle provides a strong combination of speed and power. The CAT-40 spindle interface also gives buyers access to a large range of readily available tooling.
The machine’s approximately 51 × 21.6-inch table and 2,646-pound load capacity further expand its usefulness. Shops can install larger fixtures or multiple smaller fixtures for production work, provided the total load remains within the machine’s specifications.
The MAZATROL MATRIX NEXUS control is another reason to consider this machine. It offers a combination of conversational programming and EIA/ISO capabilities, giving shops flexibility when programming different types of work.
Used examples can also be found with valuable options such as 48-station tool changers, through-spindle coolant, chip conveyors, Renishaw probing, automatic tool measurement, rigid tapping, and remote MPG controls.
For a manufacturer looking to purchase a used production VMC, the 2009 VCN 510C/40-II can provide a substantial machining envelope without requiring the footprint or investment of a much larger machining center.
HOW MUCH DOES A USED MAZAK NEXUS VCN 510C/40-II 2009 COST?
The price of a used MAZAK NEXUS VCN 510C/40-II 2009 depends on spindle hours, cutting hours, control condition, spindle condition, tooling, ATC capacity, probing equipment, coolant system, chip conveyor, and overall maintenance history.
Current used-market examples demonstrate the variation. For example, a documented 2009 VCN 510C/40-II with a 48-station ATC, chip conveyor, 12,000 RPM spindle, and only 2,201 cutting hours has been listed at $49,500. Another 2009 example with Matrix Nexus control, through-spindle coolant, tool probing, and chip conveyor has been listed at $62,500. These are asking prices for specific machines rather than a universal market value.
When evaluating price, spindle condition should be given significant weight. Run the spindle at low, medium, and maximum speeds and listen for bearing noise, vibration, or unusual temperature changes.
The X, Y, and Z axes should be tested through their entire travel. Check backlash, ballscrew condition, way covers, lubrication, servo performance, and positioning accuracy.
The automatic tool changer should be cycled through every pocket. Check for damaged tool pockets, indexing problems, abnormal noise, and tool-change alarms.
The Matrix Nexus control should also be carefully inspected. Review alarm history, check the display and keyboard, test program loading, and verify that all advertised software options are functional.
If equipped, through-spindle coolant, chip conveyor, Renishaw probing, tool measurement, and other automation equipment should be tested rather than simply accepted as operational based on the listing.
A well-maintained 2009 VCN 510C/40-II with low cutting hours and desirable production options can command a significantly higher price than a machine requiring spindle, ballscrew, ATC, or control repairs.
INDUSTRIES THAT USE MAZAK NEXUS VCN 510C/40-II
- Aerospace Manufacturing
- Automotive Manufacturing
- Medical Manufacturing
- Defense Manufacturing
- General Machining
- Contract Manufacturing
- Industrial Equipment
- Heavy Equipment
- Hydraulic Manufacturing
- Electronics
- Energy Equipment
- Precision Engineering
- Job Shops
- Production Machining
TYPICAL PARTS PRODUCED ON MAZAK NEXUS VCN 510C/40-II
- Machine Bases
- Brackets
- Housings
- Fixtures
- Flanges
- Valve Components
- Hydraulic Components
- Pump Components
- Automotive Components
- Aerospace Components
- Industrial Machinery Parts
- Mounting Plates
- Tooling Components
- Precision Mechanical Components
- Fabricated and Cast Components
WHAT TO INSPECT BEFORE BUYING MAZAK NEXUS VCN 510C/40-II 2009
Spindle
- Test the spindle through its complete speed range.
- Check for bearing noise.
- Check vibration.
- Inspect spindle taper.
- Check spindle orientation.
- Measure spindle runout.
- Test spindle warm-up cycle.
X, Y and Z Axes
- Run all axes through their full travel.
- Check backlash.
- Inspect ballscrews.
- Check linear/guideway condition.
- Test rapid traverse.
- Verify positioning accuracy.
- Inspect way covers.
Automatic Tool Changer
- Cycle every tool position.
- Check tool-change operation.
- Inspect pockets.
- Check tool arm movement.
- Look for ATC alarms.
- Verify spindle-tool clamping.
Spindle Taper and Tooling
- Inspect CAT-40 taper.
- Check pull stud condition.
- Inspect tool holders.
- Check for signs of spindle crashes.
- Verify automatic tool clamping.
Mazatrol Control
- Check Matrix Nexus display.
- Test keyboard.
- Review alarm history.
- Test EIA/ISO programs.
- Check program storage.
- Verify USB/PCMCIA functions if equipped.
- Confirm installed software options.
Coolant
- Test coolant pump.
- Check coolant tank.
- Test through-spindle coolant if equipped.
- Inspect coolant lines.
- Check filtration.
- Look for leaks.
Chip Conveyor
- Test conveyor.
- Check conveyor motor.
- Inspect flights/belt.
- Check bearings.
- Verify automatic operation.
Probe and Tool Measurement
- Test Renishaw probe if equipped.
- Test automatic tool measurement.
- Verify probe communication.
- Check tool-length measurement accuracy.
Table
- Inspect T-slots.
- Check table surface.
- Verify table flatness.
- Inspect for crash damage.
- Confirm load capacity requirements.
Overall Machine
- Check power-on hours.
- Check cutting hours.
- Request maintenance records.
- Inspect electrical cabinet.
- Check coolant condition.
- Inspect machine enclosure.
- Run a test part under power.
WHY CHOOSE MAZAK NEXUS VCN 510C/40-II 2009
The MAZAK NEXUS VCN 510C/40-II – 2009 offers a strong combination of large work envelope, CAT-40 tooling, 12,000 RPM spindle speed, 25 HP spindle power, and Mazatrol Matrix Nexus CNC control.
Its approximately 41.34-inch X travel, 20.87-inch Y travel, 20.08-inch Z travel, 51.18 × 21.65-inch table, and 2,646-pound table capacity make it capable of handling a wide range of production machining applications.
The availability of 30- and 48-station ATCs, through-spindle coolant, chip conveyors, Renishaw probing, automatic tool measurement, rigid tapping, and other options gives buyers the opportunity to find a configuration suited to their production requirements.
For shops searching for a used vertical machining center with a substantial machining envelope and a fast CAT-40 spindle, the MAZAK NEXUS VCN 510C/40-II 2009 remains a versatile option for both job-shop and production environments.
