Used MAZAK INTEGREX I-500ST CNC Machine For Sale - Pre-Owned

MAZAK INTEGREX I-500ST

MAKE: MAZAK
TYPE: Multi-Axis Machines
YEAR: 2010
SKU: 110451
DEALER: Used CNC Exchange
COUNTRY: USA

USED MAZAK INTEGREX I-500ST

The Mazak Integrex i-500ST is an advanced multi-tasking CNC machine designed to deliver maximum productivity by integrating turning, milling, and secondary operations into a single platform. As part of Mazak’s i-Series, the “ST” configuration combines a main spindle, a second spindle, and a lower turret, allowing simultaneous machining processes and significantly reducing cycle time. This setup is ideal for high-volume production as well as complex part manufacturing.

The machine supports full 5-axis simultaneous machining with a B-axis milling spindle and high-precision C-axis control, enabling complex geometries and tight tolerances. It offers a maximum machining diameter of approximately 700 mm and extended bed lengths up to around 2500 mm, making it suitable for medium to large components.

A key advantage of the i-500ST is its ability to perform multiple operations at the same time, such as turning on one spindle while milling or secondary operations are carried out on the lower turret. This significantly improves throughput and reduces idle time. Equipped with Mazatrol SmoothAi control, thermal compensation, and automation compatibility, the machine ensures consistent accuracy during long cutting cycles. Overall, the Integrex i-500ST is built for industries such as aerospace, automotive, and oil & gas, where efficiency and precision are critical.


MAZAK INTEGREX I-500ST SPECIFICATIONS

MAZAK INTEGREX I-500ST – AXIS
X-Axis (Cross Movement for Turning & Milling)
Y-Axis (Vertical Offset for Complex Machining)
Z-Axis (Longitudinal Travel for Large Components)
B-Axis (Rotary Milling Head for Full 5-Axis Machining)
C-Axis (Main & Sub-Spindle Indexing)
Dual Spindles (Main + Second Spindle for Complete Machining)
Lower Turret (ST Configuration for Simultaneous Operations)
Full Multi-Tasking Capability (Turning + Milling + Drilling)
MAZAK INTEGREX I-500ST – AXIS TRAVELS
X-Axis Travel: Approx. 845 mm
Y-Axis Travel: Approx. 430 mm
Z-Axis Travel: Up to ~2594 mm (Model Dependent)
B-Axis Rotation: High-Precision Indexing (0.0001°)
Large Working Envelope for Medium to Large Parts
MAZAK INTEGREX I-500ST – CAPACITY
Maximum Turning Diameter: Approx. 700 mm
Maximum Machining Length: Up to ~2594 mm
Chuck Size: 10 Inch
Dual-Spindle + Turret Capability
Ideal for Complex Multi-Process Parts
MAZAK INTEGREX I-500ST – SPINDLE
Main Spindle Speed: Up to 4000 RPM
Second Spindle Speed: Up to 4000 RPM
Milling Spindle Speed: Up to 12,000 RPM
Optional High-Speed Milling: Up to 20,000 RPM
High Torque Integral Motor Spindles
Multiple Spindle Bore Options Available
MAZAK INTEGREX I-500ST – TABLE
10-Inch Chuck System
Dual Spindle Configuration
C-Axis Control on Both Spindles
Tailstock Option for Long Parts
Designed for Heavy and Long Workpieces
MAZAK INTEGREX I-500ST – TOOL TURRET
Automatic Tool Changer (ATC)
Lower Turret (Turning/Milling Capability)
Supports Simultaneous Machining Operations
High Tool Capacity for Complex Parts
Enables Reduced Cycle Time
MAZAK INTEGREX I-500ST – FEEDRATES
High-Speed Multi-Axis Feed Capability
Simultaneous 5-Axis Machining
Smooth Servo-Controlled Motion
Optimized for Precision and Productivity
MAZAK INTEGREX I-500ST – COOLANT & CHIP MANAGEMENT
High-Pressure Coolant System
Through-Spindle Coolant Capability
Efficient Chip Evacuation
Designed for Continuous Production
MAZAK INTEGREX I-500ST – CONTROL SYSTEM
MAZATROL SmoothAi CNC Control
AI-Based Programming & Optimization
Digital Twin Simulation Capability
Conversational Programming + G-Code
Cutting Advisor for Process Optimization
MAZAK INTEGREX I-500ST – POWER & AIR REQUIREMENTS
Power Requirement: Approx. 50–80 kVA
Air Supply: Clean, Dry Industrial Air
Air Pressure: Approx. 5–7 bar
Suitable for Heavy-Duty Applications
MAZAK INTEGREX I-500ST – DIMENSIONS
Large Machine Footprint (Depends on Bed Length)
Machine Weight: Approx. 14,000–24,000+ kg
Heavy-Duty Construction for Stability
Designed for Industrial Environments
MAZAK INTEGREX I-500ST – GENERAL INFORMATION
Advanced Multi-Tasking CNC Machine
Dual Spindle + Lower Turret (ST Configuration)
Enables Simultaneous Machining on Multiple Channels
Reduces Cycle Time and Setup Time
Designed for Complex and High-Volume Production
INDUSTRIES THAT USE MAZAK INTEGREX I-500ST
Aerospace & Defense
Automotive
Oil & Gas
Heavy Equipment
Industrial Manufacturing
TYPICAL PARTS MAZAK INTEGREX I-500ST CAN PRODUCE
Complex Shafts
Turbine Components
Multi-Feature Cylindrical Parts
Oilfield Components
Precision Housings
WHY CHOOSE MAZAK INTEGREX I-500ST
Simultaneous Machining with Dual Spindle & Turret
Reduces Cycle Time Significantly
Eliminates Multiple Setups
High Power for Heavy-Duty Machining
Ideal for Complex, High-Volume Production

WHY BUY USED MAZAK INTEGREX I-500ST

Buying a used Mazak Integrex i-500ST is a highly strategic investment for manufacturers seeking maximum productivity and process integration at a reduced cost. One of the primary advantages is cost savings, typically ranging from 40% to 70% compared to new machines, depending on age, configuration, and cutting hours. Given the complexity of the ST configuration—with dual spindles and a lower turret—new machines require a substantial capital investment, making used options highly attractive.

Cutting time is one of the most important factors when evaluating a used i-500ST. Machines with high cutting hours are generally more affordable but may require maintenance on key components such as both spindles, the milling head, and the lower turret. However, due to Mazak’s robust engineering and high-quality construction, even high-hour machines can remain reliable when properly maintained. Machines with low cutting time command a premium due to reduced wear and longer operational life.

Another major advantage is productivity. The i-500ST allows simultaneous operations, reducing cycle time and increasing output compared to standard single-channel machines. Additionally, used machines are typically available faster than new ones, which often involve long lead times. Many used units also include tooling packages and automation systems, further increasing value and return on investment.


HOW MUCH DOES A USED MAZAK INTEGREX I-500ST COST?

The cost of a used Mazak Integrex i-500ST varies significantly depending on the year of manufacture, machine condition, configuration, and especially cutting time. Machines built before 2000 are generally not applicable to this model, as the i-Series was introduced later, but early-generation machines from the early 2000s typically range from $250,000 to $450,000. These machines often have higher cutting hours and may require refurbishment, making them suitable for less demanding applications.

Models from 2000 to 2010 generally fall within the $450,000 to $800,000 range. Machines in this category with moderate cutting time and a strong maintenance history are considered the best value, offering advanced multi-tasking capability with dual spindles and a lower turret at a reasonable cost. These machines are widely used in production environments where efficiency is critical.

More recent machines from 2010 to 2025 can range from $800,000 to over $1,600,000, particularly if equipped with advanced Mazatrol SmoothAi controls, automation systems, and low cutting hours. Machines with minimal cutting time command higher prices due to reduced wear and longer operational life. Additional factors such as tooling packages, bed length, and spindle configuration can further influence pricing. Overall, cutting time remains a key factor in determining value, as it directly impacts machine reliability, maintenance costs, and long-term performance.