USED MAZAK INTEGREX E-420HII – 2011

The MAZAK INTEGREX E-420HII – 2011 is a highly advanced multi-tasking CNC turn-mill machining center designed to perform complete part machining in a single setup. Manufactured by Mazak, one of the world’s leading CNC machine tool builders, the INTEGREX series revolutionized modern manufacturing by combining CNC turning and machining center capabilities into one integrated platform. The E-420HII model represents the second generation of Mazak’s highly successful E-series machines and is widely recognized for its rigidity, accuracy, high-speed performance, and production flexibility.

The 2011 MAZAK INTEGREX E-420HII is used extensively in aerospace, oil & gas, automotive, medical, defense, and precision engineering industries where highly complex parts require multiple machining operations. Instead of transferring workpieces between separate lathes and machining centers, the E-420HII can perform turning, milling, drilling, tapping, contouring, Y-axis machining, and angled operations in one continuous setup. This dramatically improves dimensional consistency while reducing setup time, handling errors, and overall production costs.

The machine typically features a powerful main spindle, full C-axis contouring capability, Y-axis travel, B-axis milling spindle, automatic tool changer, live tooling system, and advanced Mazatrol Matrix or Matrix Nexus CNC control. The machine is capable of machining steel, stainless steel, aluminum, titanium, Inconel, and other high-performance alloys used in demanding industrial applications.

One of the biggest advantages of the INTEGREX E-420HII is its ability to eliminate secondary operations while increasing productivity. The machine supports simultaneous turning and milling operations with high-speed live tooling, making it ideal for complex precision parts that traditionally required multiple machines and setups.

The E-420HII also offers improved thermal stability, faster processing speed, and enhanced machine rigidity compared to earlier INTEGREX generations. Its advanced spindle design and high-speed milling capabilities allow manufacturers to achieve excellent surface finishes and tight tolerances even during aggressive machining operations.

In the used CNC market, the MAZAK INTEGREX E-420HII remains one of the most desirable multitasking machining platforms because of its versatility, long-term reliability, and ability to handle highly complex manufacturing applications efficiently.

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MAZAK INTEGREX E-420HII – AXIS

AXIS SPECIFICATIONS	DETAILS
Number of Axes	Multi-Axis CNC Turn-Mill System
X-Axis Travel	~615 mm (24.2 in)
Y-Axis Travel	~210 mm (8.2 in)
Z-Axis Travel	~1,585 mm (62.4 in)
B-Axis Rotation	225°
C-Axis Control	Full contouring
Rapid Traverse Rate	Up to 42 m/min
Positioning Accuracy	±0.0002 in (estimated)
Repeatability	±0.0001 in (estimated)

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MAZAK INTEGREX E-420HII – AXIS TRAVELS / WORK ENVELOPE

WORK ENVELOPE	DETAILS
Machine Type	Multi-Tasking CNC Turn-Mill Center
Chuck Size	12 in
Maximum Swing	~27 in
Maximum Turning Diameter	~25 in
Maximum Turning Length	~60 in
Bar Capacity	~4.0 in
Setup Style	Complete machining in one setup

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MAZAK INTEGREX E-420HII – CAPACITY / TABLE

CAPACITY SPECIFICATIONS	DETAILS
Machine Structure	Heavy-duty multitasking frame
Production Type	Complete part machining
Material Capability	Steel, Titanium, Inconel, Aluminum
Application Focus	Aerospace / Medical / Energy
Machining Capability	Turning + Milling + Drilling + Tapping

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MAZAK INTEGREX E-420HII – SPINDLE

SPINDLE SPECIFICATIONS	DETAILS
Main Spindle Speed	~3,300 RPM
Milling Spindle Speed	Up to 12,000 RPM
Main Spindle Power	~40 HP
Milling Spindle Power	~25 HP
Spindle Bore	~4.4 in
Spindle Type	High-speed live tooling spindle
Machining Style	Simultaneous turn-mill operations

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MAZAK INTEGREX E-420HII – TOOL CHANGER

TOOLING SPECIFICATIONS	DETAILS
Tool Magazine Type	Automatic tool changer
Tool Capacity	40–80 tools
Tool System	Capto / KM tooling
Rotary Tool Capability	Full live tooling
Tool Change Type	Random access ATC
Tool Management	Automatic tool monitoring

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MAZAK INTEGREX E-420HII – CONTROL SYSTEM

CONTROL INFORMATION	DETAILS
CNC Control	Mazatrol Matrix / Matrix Nexus
Programming Type	Conversational + EIA/ISO
Display Type	Advanced color LCD interface
Connectivity	Ethernet / USB
Simulation	Full machine simulation
Advanced Features	Simultaneous turning & milling

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MAZAK INTEGREX E-420HII – COOLANT / DUST / WATER MANAGEMENT

COOLANT SYSTEM	DETAILS
Coolant Type	Flood coolant system
High Pressure Coolant	Common option
Chip Removal	Chip conveyor
Tool Setter	Automatic tool eye
Lubrication	Automatic centralized lubrication
Thermal Control	Advanced spindle thermal compensation

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MAZAK INTEGREX E-420HII – POWER REQUIREMENTS

POWER SPECIFICATIONS	DETAILS
Voltage	220V / 440V
Phase	3 Phase
Power Requirement	~85–110 KVA
Air Requirement	90–100 PSI
Electrical Type	Industrial CNC supply

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MAZAK INTEGREX E-420HII – DIMENSIONS

MACHINE DIMENSIONS	DETAILS
Machine Length	~250–300 in
Machine Width	~120–150 in
Machine Height	~115–130 in
Machine Weight	~30,000–38,000 lbs
Floor Space Requirement	Large industrial footprint

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MAZAK INTEGREX E-420HII – GENERAL INFORMATION

GENERAL INFORMATION	DETAILS
Machine Type	Multi-Tasking CNC Turn-Mill Center
Manufacturer	Mazak
Year	2011
Primary Application	Complex one-setup machining
Typical Industries	Aerospace, Medical, Energy
Automation Level	High
Used Market Demand	Very High
Reliability	Premium industrial platform

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INDUSTRIES THAT USE MAZAK INTEGREX E-420HII – 2011

The MAZAK INTEGREX E-420HII is widely used in aerospace manufacturing for turbine shafts, structural housings, landing gear components, titanium aerospace parts, and high-precision assemblies requiring simultaneous turning and milling operations.

Oil and gas manufacturers rely on the machine for valve bodies, hydraulic systems, drilling components, pump shafts, and high-strength alloy production parts where precision and reduced setup time are critical.

Medical device manufacturers use the E-420HII for orthopedic hardware, implant tooling, surgical instruments, and complex stainless steel medical assemblies requiring tight tolerances and excellent surface finishes.

Automotive and motorsports industries utilize the machine for drivetrain components, transmission housings, prototype development, and billet-machined precision assemblies.

General precision engineering companies also use the machine for industrial equipment components, tooling systems, and high-complexity production parts requiring advanced multitasking machining capability.

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TYPICAL PARTS MAZAK INTEGREX E-420HII CAN PRODUCE

The MAZAK INTEGREX E-420HII can produce turbine shafts, aerospace components, medical hardware, hydraulic manifolds, automotive transmission parts, oil field equipment, and complex billet-machined assemblies.

The machine excels at turning, contour milling, angled drilling, tapping, threading, deep boring, and simultaneous multi-surface machining operations.

Its multitasking capability allows manufacturers to complete highly complex parts in one setup while improving machining accuracy and production efficiency.

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WHY CHOOSE MAZAK INTEGREX E-420HII – 2011

The MAZAK INTEGREX E-420HII is chosen because it combines advanced turning and milling capability into one highly efficient machining platform. Manufacturers can significantly reduce setup time and eliminate multiple machine transfers by completing complex parts in one operation.

One of the machine’s biggest advantages is flexibility. The machine supports turning, milling, Y-axis contouring, B-axis machining, live tooling operations, and simultaneous multi-axis machining, making it ideal for aerospace and precision engineering applications.

The Mazatrol Matrix control system provides advanced conversational programming, full machine simulation, and high-speed processing capability. This improves programming efficiency while reducing setup errors and production downtime.

Another major advantage is accuracy. By machining parts in one setup, cumulative positioning errors are minimized, resulting in better dimensional consistency and improved surface finishes.

The machine also offers strong thermal stability, rigid construction, and high-speed spindle capability, allowing aggressive machining while maintaining precision and repeatability.

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WHY BUY USED MAZAK INTEGREX E-420HII – 2011

Buying a used MAZAK INTEGREX E-420HII – 2011 allows manufacturers to obtain a premium multi-tasking machining system at a significantly lower investment cost compared to purchasing a new multitasking CNC platform. Even though the machine is from 2011, it remains highly advanced and continues to be widely used in demanding production environments.

One of the biggest benefits of purchasing used equipment is depreciation savings. New multitasking CNC machines can cost several hundred thousand dollars or more, especially when equipped with advanced options and automation systems. A used E-420HII provides similar multitasking flexibility and production capability at a much lower acquisition cost.

Another major advantage is production efficiency. The machine can perform turning, milling, drilling, tapping, contouring, and Y-axis machining in one setup, reducing labor costs and minimizing handling time. Manufacturers can replace multiple standalone machines with one multitasking system, increasing workflow efficiency while reducing floor space requirements.

Many used E-420HII machines are equipped with valuable factory-installed options such as high-pressure coolant systems, probing packages, chip conveyors, automatic tool presetters, and expanded tool magazines. These features add significant production value without additional capital expense.

Mazak machines are also known for their strong mechanical durability and long-term reliability. Properly maintained INTEGREX systems can continue operating efficiently for many years, making them excellent long-term investments for machine shops and production facilities.

The E-420HII also maintains strong resale value because of its reputation, flexibility, and continued demand in aerospace, medical, and energy industries. Many manufacturers actively seek used INTEGREX machines because of their proven multitasking capability and excellent productivity.

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HOW MUCH DOES A USED MAZAK INTEGREX E-420HII COST?

The cost of a used MAZAK INTEGREX E-420HII – 2011 depends on machine condition, spindle hours, tooling packages, installed options, maintenance history, and automation capability. Machines with low operating hours, excellent maintenance records, and advanced factory options generally command higher prices in the used machinery market.

USED MAZAK INTEGREX E-420HII PRICE RANGE	ESTIMATED COST
Basic Machines	$180,000 – $250,000
Standard Production Machines	$250,000 – $350,000
Well-Maintained Machines	$350,000 – $475,000
Fully Equipped Machines	$475,000+

Machines equipped with high-pressure coolant systems, probing systems, automation integration, large-capacity tool magazines, bar feeders, and advanced tooling packages typically sell at premium pricing levels.

Several factors influence the final market value of a used E-420HII. Buyers carefully evaluate spindle condition, axis wear, backlash levels, live tooling performance, hydraulic systems, and Mazatrol control functionality before determining pricing. Preventive maintenance history and overall machine condition also play major roles in determining resale value.

Even in today’s competitive used CNC market, the MAZAK INTEGREX E-420HII remains one of the most respected multitasking machining platforms available. Its ability to replace multiple machines, reduce setup time, and efficiently produce highly complex parts makes it an excellent long-term investment for manufacturers focused on productivity and precision machining.