The Mazak INTEGREX E-1600V/10 AG is one of the largest and most advanced vertical multi-tasking CNC machines in Mazak’s lineup, designed for machining extremely large, heavy, and complex components in a single setup. As part of the E-series, it integrates turning, drilling, boring, and full 5-axis milling into one platform, eliminating the need for multiple machines and significantly improving accuracy and efficiency. The “AG” configuration denotes advanced gantry automation, enabling automated loading, unloading, and material handling for high-volume or lights-out production.
This machine is engineered to handle massive workpieces, typically exceeding 1,600 mm in diameter and capable of supporting extremely high part weights. It features a powerful vertical spindle with high torque for heavy turning operations, along with a tilting milling head for complex contouring and multi-surface machining. Its heavy-duty construction, roller guideways, and advanced thermal compensation systems ensure stability and precision even during long machining cycles under high loads.
Equipped with MAZATROL SmoothAi control, the E-1600V/10 AG offers intelligent machining features, real-time monitoring, and seamless automation integration. It is widely used in industries such as aerospace, energy, shipbuilding, and heavy equipment manufacturing where large, high-value components require maximum precision and process consolidation.
MAZAK INTEGREX E-1600V/10 AG SPECIFICATIONS
MAZAK INTEGREX E-1600V/10 AG – AXIS
Large double-column multi-tasking CNC machine
X, Y, Z linear axes
B-axis tilting milling spindle
C-axis rotary table for turning
Full simultaneous 5-axis machining capability
AG package enables gear cutting (skiving, hobbing, end milling)
MAZAK INTEGREX E-1600V/10 AG – AXIS TRAVELS
X-axis travel: approx. 2300 mm
Y-axis travel: approx. 1600 mm
Z-axis travel: approx. 1350 mm
B-axis rotation: approx. 150°
C-axis rotation: 360° continuous
MAZAK INTEGREX E-1600V/10 AG – CAPACITY
Maximum workpiece diameter: approx. 2050 mm
Maximum workpiece height: approx. 1600 mm
Chuck size: approx. 1400 mm
Designed for very large and heavy components
Ideal for aerospace and energy applications
MAZAK INTEGREX E-1600V/10 AG – SPINDLE
Turning table speed: up to approx. 300 RPM
High-power milling spindle (built-in motor)
Suitable for steel, titanium, and alloys
High torque for heavy-duty cutting
Gear machining capability integrated
MAZAK INTEGREX E-1600V/10 AG – TABLE
Large direct-drive rotary table
High torque for heavy workpieces
High-speed positioning with precision
Backlash-free design for accuracy
MAZAK INTEGREX E-1600V/10 AG – TOOL TURRET
Tool magazine capacity: approx. 40–120+ tools
Automatic tool changer (ATC)
Supports heavy-duty and long tooling
Suitable for multi-process machining
MAZAK INTEGREX E-1600V/10 AG – FEEDRATES
High-speed feed capability
Smooth and precise axis motion
Optimized for large-part machining
Stable performance under heavy loads
MAZAK INTEGREX E-1600V/10 AG – COOLANT & CHIP MANAGEMENT
High-pressure coolant system
Through-spindle coolant capability
Heavy-duty chip conveyor
Efficient chip evacuation for large chips
MAZAK INTEGREX E-1600V/10 AG – CONTROL SYSTEM
Mazatrol SmoothAi CNC control
AI-based adaptive machining
Digital twin and simulation capability
Advanced 5-axis and gear machining support
MAZAK INTEGREX E-1600V/10 AG – POWER & AIR REQUIREMENTS
Power requirement: approx. 80–120 kVA
Air pressure requirement: approx. 5–6 bar
Designed for heavy industrial applications
Stable continuous operation
MAZAK INTEGREX E-1600V/10 AG – DIMENSIONS
Machine footprint: approx. 8000 x 5500 mm
Machine height: approx. 4000 mm
Machine weight: approx. 30,000–45,000 kg
Double-column rigid construction
MAZAK INTEGREX E-1600V/10 AG – GENERAL INFORMATION
Double-column 5-axis multi-tasking machining center
Combines turning, milling, drilling, boring, and gear cutting
Reduces setups and improves machining accuracy
Designed for large, high-value components
Supports automation and pallet systems
INDUSTRIES THAT USE MAZAK INTEGREX E-1600V/10 AG
Aerospace industry
Energy and power generation
Oil & gas sector
Heavy equipment manufacturing
Industrial machinery
TYPICAL PARTS MAZAK INTEGREX E-1600V/10 AG CAN PRODUCE
Jet engine casings
Large gearboxes and gear components
Turbine housings
Heavy structural components
Complex large precision parts
WHY CHOOSE MAZAK INTEGREX E-1600V/10 AG
Integrates gear cutting with multi-tasking machining
Handles extremely large and heavy parts
Reduces multiple setups and improves accuracy
High rigidity and precision
Ideal for high-value, complex manufacturing
WHY BUY USED MAZAK INTEGREX E-1600V/10 AG
Buying a used Mazak INTEGREX E-1600V/10 AG is a strategic way to acquire ultra-large multi-tasking capability without the substantial capital investment required for a new machine. This model’s ability to combine turning, milling, and 5-axis operations in a single setup significantly reduces handling, improves dimensional accuracy, and shortens production cycles for large, complex parts. The AG gantry automation further enhances productivity by enabling automated part handling and reducing reliance on manual labor.
Used machines from 2010 to 2025 typically include advanced MAZATROL Smooth or SmoothAi controls, offering enhanced programming capabilities, improved diagnostics, and better integration with automation systems. These machines are well-suited for high-value production environments and can deliver excellent performance when properly maintained. Machines from 2000–2010 in this configuration are less common but may still provide strong mechanical performance, albeit with older control systems and higher cutting hours. Pre-2000 machines are generally not applicable for this model series, as it represents a newer generation of large vertical multi-tasking technology.
Cutting time is a critical factor when evaluating a used unit. Machines with lower spindle and axis hours typically show less wear on key components such as spindles, rotary axes, and tilting heads, resulting in longer service life. Buyers should also consider maintenance history, included tooling, and automation systems, as these significantly impact value. Purchasing used allows manufacturers to expand large-part machining capability while managing capital costs and reducing depreciation.
HOW MUCH DOES A USED MAZAK INTEGREX E-1600V/10 AGCOST?
The cost of a used Mazak INTEGREX E-1600V/10 AG varies widely depending on age, condition, configuration, automation level, and total cutting hours. Machines manufactured between 2010 and 2025 typically range from approximately $2,000,000 to $5,000,000 or more, reflecting their extreme size, advanced 5-axis capabilities, and integrated gantry automation systems. Machines with low cutting hours and complete maintenance records command premium prices due to their longer operational life and reliability in demanding production environments.
Machines from the 2000–2010 period in this specific configuration are relatively rare but may fall within the range of $1,200,000 to $2,500,000 depending on condition, upgrades, and included automation features. These machines may feature earlier control systems and higher usage levels but still provide strong performance for large-scale machining applications.
Pre-2000 machines in this model category are generally not available, as the E-1600V/10 AG represents a more recent development in Mazak’s vertical multi-tasking lineup. Cutting hours play a major role in determining value; machines with high spindle and axis usage may require significant maintenance or refurbishment, reducing their price. Buyers should also factor in included tooling, gantry automation systems, installation costs, and service history, as these elements significantly influence the total investment and long-term return on ownership.