USED MAZAK INTEGREX 400Y – 2001

The MAZAK INTEGREX 400Y – 2001 is a highly advanced multi-tasking CNC turning and milling center designed for complete part machining in a single setup. Manufactured by Mazak, one of the most respected CNC machine builders in the world, the INTEGREX series transformed modern manufacturing by combining CNC turning, milling, drilling, tapping, and Y-axis machining into one integrated platform. The INTEGREX 400Y is part of the early generation of Mazak’s multi-tasking systems that became extremely popular across aerospace, oil & gas, medical, automotive, and high-precision engineering industries.

The 2001 MAZAK INTEGREX 400Y is widely respected in the used machinery market because it offers exceptional machining flexibility and the ability to produce highly complex parts without transferring workpieces between multiple machines. Instead of performing operations separately on a lathe and machining center, the INTEGREX platform allows complete machining in one cycle. This significantly improves dimensional accuracy, reduces setup time, lowers labor costs, and shortens overall production lead times.

The machine typically features a powerful main spindle, live milling spindle, Y-axis contouring capability, C-axis spindle positioning, automatic tool changer, and advanced Mazatrol control system. The machine is capable of handling turning operations as well as off-center milling, angled drilling, contour machining, threading, tapping, and complex multi-surface operations. The INTEGREX 400Y is commonly equipped with a 12-inch chuck and supports machining of medium-to-large precision components made from aluminum, stainless steel, titanium, Inconel, and hardened materials.

One of the strongest features of the INTEGREX platform is its ability to reduce multiple manufacturing setups into a single highly efficient operation. This makes the machine extremely valuable in industries where precision and productivity are critical. The machine’s rigid construction, advanced spindle technology, and full contouring capability allow manufacturers to machine difficult parts while maintaining excellent surface finishes and repeatable tolerances.

In the used CNC market, the MAZAK INTEGREX 400Y remains highly desirable because it continues to deliver strong multitasking performance even decades after production. Many manufacturers still rely on these machines daily because of their durability, flexibility, and ability to replace multiple standalone machines with one integrated system.

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MAZAK INTEGREX 400Y – AXIS

AXIS SPECIFICATIONS	DETAILS
Number of Axes	Multi-Axis CNC Turn-Mill System
X-Axis Travel	~580 mm (22.8 in)
Y-Axis Travel	~210 mm (8.2 in)
Z-Axis Travel	~1,100 mm (43.3 in)
C-Axis Rotation	Full contouring
Rapid Traverse Rate	Up to 30 m/min
Positioning Accuracy	±0.0002 in (estimated)
Repeatability	±0.0001 in (estimated)

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MAZAK INTEGREX 400Y – AXIS TRAVELS / WORK ENVELOPE

WORK ENVELOPE	DETAILS
Machine Type	Multi-Tasking CNC Turn-Mill Center
Chuck Size	12 in
Maximum Swing	~25 in
Maximum Turning Diameter	~22 in
Maximum Turning Length	~40–60 in
Bar Capacity	~4 in
Setup Style	Complete machining in one setup

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MAZAK INTEGREX 400Y – CAPACITY / TABLE

CAPACITY SPECIFICATIONS	DETAILS
Machine Structure	Heavy-duty multitasking platform
Production Type	Full part machining
Material Capability	Steel, Titanium, Inconel, Aluminum
Application Focus	Aerospace / Energy / Precision Engineering
Machining Capability	Turning + Milling + Drilling + Tapping

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MAZAK INTEGREX 400Y – SPINDLE

SPINDLE SPECIFICATIONS	DETAILS
Main Spindle Speed	~3,000 RPM
Milling Spindle Speed	Up to 10,000 RPM
Main Spindle Power	~40 HP
Milling Spindle Power	~20 HP
Spindle Bore	~4.4 in
Spindle Type	Live tooling spindle
Machining Style	Simultaneous turn-mill machining

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MAZAK INTEGREX 400Y – TOOL CHANGER

TOOLING SPECIFICATIONS	DETAILS
Tool Magazine Type	Automatic tool changer
Tool Capacity	40 tools
Tool System	KM tooling / Capto compatible
Rotary Tool Capability	Full live tooling
Tool Change Type	Random access ATC
Tool Management	Automatic tool monitoring

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MAZAK INTEGREX 400Y – CONTROL SYSTEM

CONTROL INFORMATION	DETAILS
CNC Control	Mazatrol Fusion 640MT
Programming Type	Conversational + EIA/ISO
Display Type	Color LCD interface
Connectivity	Ethernet / RS232
Simulation	Mazatrol toolpath simulation
Advanced Features	Simultaneous turning & milling

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MAZAK INTEGREX 400Y – COOLANT / DUST / WATER MANAGEMENT

COOLANT SYSTEM	DETAILS
Coolant Type	Flood coolant system
High Pressure Coolant	Optional
Chip Removal	Chip conveyor system
Tool Setter	Automatic tool eye
Lubrication	Automatic centralized lubrication
Thermal Control	Basic spindle thermal compensation

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MAZAK INTEGREX 400Y – POWER REQUIREMENTS

POWER SPECIFICATIONS	DETAILS
Voltage	220V / 440V
Phase	3 Phase
Power Requirement	~70–90 KVA
Air Requirement	90–100 PSI
Electrical Type	Industrial CNC power supply

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MAZAK INTEGREX 400Y – DIMENSIONS

MACHINE DIMENSIONS	DETAILS
Machine Length	~220–260 in
Machine Width	~100–130 in
Machine Height	~100–120 in
Machine Weight	~24,000–30,000 lbs
Floor Space Requirement	Large industrial footprint

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MAZAK INTEGREX 400Y – GENERAL INFORMATION

GENERAL INFORMATION	DETAILS
Machine Type	Multi-Tasking CNC Turn-Mill Center
Manufacturer	Mazak
Year	2001
Primary Application	Complex one-setup machining
Typical Industries	Aerospace, Medical, Oil & Gas
Automation Level	High
Used Market Demand	Very High
Reliability	Proven industrial platform

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INDUSTRIES THAT USE MAZAK INTEGREX 400Y – 2001

The MAZAK INTEGREX 400Y is heavily used in aerospace manufacturing for turbine shafts, structural housings, landing gear components, and complex precision-machined parts requiring multiple operations in a single setup.

Oil and gas manufacturers use the machine for valve bodies, drilling components, hydraulic parts, pump shafts, and high-strength alloy components that require both turning and milling operations.

Medical manufacturers rely on the INTEGREX platform for surgical components, implant tooling, orthopedic hardware, and stainless steel medical assemblies where tight tolerances and reduced handling are critical.

Automotive and motorsports industries use the machine for prototype parts, drivetrain components, transmission housings, and billet-machined assemblies requiring high precision and efficient production.

General precision engineering companies also use the machine for industrial equipment parts, tooling systems, and complex production components where multitasking capability significantly improves efficiency.

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TYPICAL PARTS MAZAK INTEGREX 400Y CAN PRODUCE

The MAZAK INTEGREX 400Y can produce aerospace shafts, hydraulic manifolds, medical components, turbine parts, transmission housings, oil field equipment, precision industrial assemblies, and complex billet-machined components.

The machine excels at turning, contour milling, angled drilling, deep boring, threading, tapping, and multi-surface machining operations in a single setup.

Its multitasking capability allows manufacturers to reduce setup changes while improving overall machining accuracy and productivity.

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WHY CHOOSE MAZAK INTEGREX 400Y – 2001

The MAZAK INTEGREX 400Y is chosen because it offers exceptional multitasking capability and allows manufacturers to complete highly complex machining operations using one integrated machine platform. This significantly improves efficiency by eliminating the need to transfer parts between multiple machines for secondary operations.

One of the biggest advantages of the INTEGREX 400Y is its combination of CNC turning and milling capability. The machine supports contouring, off-center machining, angled drilling, live tooling operations, and Y-axis milling, making it extremely versatile for complex parts.

The Mazatrol Fusion control system remains highly respected because of its conversational programming capability and operator-friendly interface. Many machinists continue to prefer Mazatrol controls for complex production environments due to their efficiency and flexibility.

Another major advantage is improved part accuracy. Because the machine completes multiple operations in a single setup, cumulative setup errors are greatly reduced. This leads to better dimensional consistency and improved surface finishes.

The INTEGREX platform also reduces labor costs and increases shop productivity by replacing several standalone machines with one multitasking solution. For manufacturers producing high-complexity parts, this can significantly reduce production time and overall manufacturing costs.

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WHY BUY USED MAZAK INTEGREX 400Y – 2001

Buying a used MAZAK INTEGREX 400Y – 2001 provides manufacturers with access to advanced multi-tasking machining technology at a fraction of the original purchase price. Even though the machine is from an earlier generation of INTEGREX systems, it remains highly capable and continues to be widely used in aerospace, medical, energy, and precision engineering industries.

One of the biggest reasons to buy used is cost efficiency. A new multitasking turn-mill machine with similar capabilities can cost several hundred thousand dollars or more. Purchasing a used INTEGREX 400Y allows companies to acquire powerful turning and milling capability without making a major capital investment.

Another major benefit is productivity improvement. The machine consolidates turning, milling, drilling, tapping, and contouring operations into one setup, reducing labor costs, setup time, and machine handling. This allows manufacturers to increase throughput while improving dimensional consistency and repeatability.

Many used INTEGREX machines also come equipped with valuable options such as probing systems, chip conveyors, high-pressure coolant, automatic tool setting systems, and tooling packages. These options add significant production value without requiring additional investment from the buyer.

Mazak machines are also known for strong mechanical durability and long-term reliability. Properly maintained INTEGREX systems can continue operating productively for many years, making them excellent long-term investments for machine shops and production facilities.

The machine also retains strong resale value because of its reputation and continued demand in the used machinery market. Many manufacturers specifically seek out INTEGREX machines because of their proven multitasking capability and production efficiency.

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HOW MUCH DOES A USED MAZAK INTEGREX 400Y COST?

The cost of a used MAZAK INTEGREX 400Y – 2001 depends heavily on spindle condition, machine hours, tooling packages, control upgrades, and installed options. Machines with lower hours, excellent maintenance history, and advanced accessories generally command higher prices in the used CNC market.

USED MAZAK INTEGREX 400Y PRICE RANGE	ESTIMATED COST
Basic Machines	$65,000 – $95,000
Standard Production Machines	$95,000 – $140,000
Well-Maintained Machines	$140,000 – $190,000
Fully Equipped Machines	$190,000+

Machines equipped with high-pressure coolant systems, probing systems, upgraded tooling packages, bar feeders, chip conveyors, and low operating hours typically sell at premium pricing levels.

Several factors influence the value of a used INTEGREX 400Y. Machine condition is one of the most important considerations, especially spindle condition, axis wear, backlash levels, and overall maintenance history. Buyers also evaluate the condition of the Mazatrol control system, live tooling functionality, and hydraulic systems before determining final pricing.

Despite being a 2001 model, the MAZAK INTEGREX 400Y remains highly competitive in the used market because of its multitasking flexibility and ability to replace multiple machines with one integrated machining platform. Many manufacturers continue to purchase these machines because they offer strong productivity improvements while maintaining excellent machining capability at a significantly lower investment cost compared to newer multitasking CNC systems.