USED MAZAK INTEGREX 400-III ST – 2004

The MAZAK INTEGREX 400-III ST – 2004 is a high-end multi-tasking CNC turning and milling center designed for complete machining of complex parts in a single setup. Manufactured by Mazak, one of the world’s leading CNC machine tool builders, the INTEGREX series revolutionized the manufacturing industry by combining full CNC turning capability with advanced milling, B-axis machining, Y-axis contouring, and sub-spindle functionality into one integrated machining platform. The INTEGREX 400-III ST is considered one of the most capable multi-tasking machines of its generation and remains highly respected in the used CNC market.

The 2004 MAZAK INTEGREX 400-III ST is widely used in aerospace, oil & gas, energy, automotive, medical, and precision engineering industries where complex parts require multiple machining operations. Instead of transferring a part between separate lathes, mills, and secondary operations, the INTEGREX platform allows manufacturers to complete turning, milling, drilling, tapping, contouring, and secondary spindle work in a single setup. This dramatically improves accuracy while reducing setup time, labor costs, and production cycle time.

The machine typically features dual spindles, full C-axis capability, Y-axis travel, a programmable B-axis milling head, live tooling, automatic tool changer, and lower turret functionality. The main spindle commonly uses a 12-inch chuck while the sub-spindle uses a 10-inch chuck. The machine supports simultaneous turning and milling operations with rotary tool speeds up to 12,000 RPM. The Mazatrol Fusion 640MT Pro CNC control system provides advanced conversational programming and EIA/ISO compatibility for highly complex machining applications.

The INTEGREX 400-III ST is particularly valued for machining large and highly complex components requiring tight tolerances and multi-face machining. Its ability to combine multiple manufacturing operations into one machine significantly improves production efficiency and reduces cumulative setup errors.

In the used machinery market, the 2004 INTEGREX 400-III ST remains a premium multitasking platform because of its flexibility, advanced machining capability, strong build quality, and long-term production reliability. Many manufacturers still consider these machines highly competitive even compared to newer multi-tasking systems.

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MAZAK INTEGREX 400-III ST – AXIS

AXIS SPECIFICATIONS	DETAILS
Number of Axes	5+ Axis Multi-Tasking CNC System
X-Axis Travel	630 mm (24.8 in)
Y-Axis Travel	230 mm (9.0 in)
Z-Axis Travel	1,585 mm (62.4 in)
B-Axis Rotation	225°
C-Axis Control	Full contouring capability
Rapid Traverse Rate	Up to 38 m/min
Positioning Accuracy	±0.0002 in (estimated)
Repeatability	±0.0001 in (estimated)

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MAZAK INTEGREX 400-III ST – AXIS TRAVELS / WORK ENVELOPE

WORK ENVELOPE	DETAILS
Machine Type	Multi-Tasking CNC Turn-Mill Center
Main Chuck Size	12 in
Sub Chuck Size	10 in
Maximum Swing	33.5 in
Maximum Turning Diameter	30 in
Maximum Turning Length	60 in
Maximum Distance Between Chuck Faces	60 in
Setup Style	Complete machining in one setup

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MAZAK INTEGREX 400-III ST – CAPACITY / TABLE

CAPACITY SPECIFICATIONS	DETAILS
Machine Structure	Heavy-duty multitasking platform
Production Type	Complete part machining
Material Capability	Steel, Titanium, Inconel, Aluminum
Application Focus	Aerospace / Oil & Gas / Medical
Machining Capability	Turning + Milling + Drilling + Tapping

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MAZAK INTEGREX 400-III ST – SPINDLE

SPINDLE SPECIFICATIONS	DETAILS
Main Spindle Speed	3,300 RPM
Sub Spindle Speed	4,000 RPM
Milling Spindle Speed	12,000 RPM
Main Spindle Power	35–40 HP
Sub Spindle Power	30–35 HP
Milling Spindle Power	Approx. 24.8 HP
Spindle Bore	4.4 in
Bar Capacity	4.0 in
Spindle Type	Multi-function live tooling spindle

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MAZAK INTEGREX 400-III ST – TOOL CHANGER

TOOLING SPECIFICATIONS	DETAILS
Tool Magazine Type	Automatic tool changer
Tool Capacity	40–80 tools
Lower Turret Positions	9
Tool System	KM63 / Capto capable
Rotary Tool Capability	Full live tooling
Tool Change Type	Random access ATC

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MAZAK INTEGREX 400-III ST – CONTROL SYSTEM

CONTROL INFORMATION	DETAILS
CNC Control	Mazatrol Fusion 640MT Pro
Programming Type	Conversational + EIA/ISO
Simulation	Background toolpath verification
Display Type	Color TFT interface
Connectivity	Ethernet / RS232
Advanced Features	Simultaneous turning & milling
Automation Support	Gantry / robotic integration

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MAZAK INTEGREX 400-III ST – COOLANT / DUST / WATER MANAGEMENT

COOLANT SYSTEM	DETAILS
Coolant Type	Flood coolant system
High Pressure Coolant	Optional / common
Chip Removal	Chip conveyor
Tool Setter	Automatic tool eye system
Probing System	Renishaw touch probe
Lubrication	Automatic lubrication system

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MAZAK INTEGREX 400-III ST – POWER REQUIREMENTS

POWER SPECIFICATIONS	DETAILS
Voltage	220V / 440V
Phase	3 Phase
Power Requirement	~96 KVA
Air Requirement	90–100 PSI
Electrical Type	Industrial CNC supply

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MAZAK INTEGREX 400-III ST – DIMENSIONS

MACHINE DIMENSIONS	DETAILS
Machine Length	~250–300 in
Machine Width	~120–150 in
Machine Height	~110–130 in
Machine Weight	~32,000 lbs
Floor Space Requirement	Large industrial footprint

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MAZAK INTEGREX 400-III ST – GENERAL INFORMATION

GENERAL INFORMATION	DETAILS
Machine Type	Multi-Tasking CNC Turn-Mill Center
Manufacturer	Mazak
Year	2004
Primary Application	Complex one-setup machining
Typical Industries	Aerospace, Energy, Medical
Automation Level	High
Used Market Demand	Very High
Reliability	Premium production platform

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INDUSTRIES THAT USE MAZAK INTEGREX 400-III ST – 2004

The MAZAK INTEGREX 400-III ST is heavily used in aerospace manufacturing for turbine shafts, landing gear components, structural housings, titanium parts, and complex aerospace assemblies requiring simultaneous turning and milling operations.

Oil and gas industries use the machine for valve bodies, drilling components, hydraulic systems, pump housings, and large precision-machined parts made from difficult materials such as stainless steel and Inconel.

Medical manufacturers rely on the INTEGREX platform for surgical components, implant tooling, orthopedic hardware, and precision medical devices requiring multiple machining operations with extremely tight tolerances.

Automotive and motorsports industries use the machine for transmission housings, prototype parts, drivetrain components, and complex billet-machined assemblies where reduced setup time improves productivity significantly.

General precision engineering companies also use the INTEGREX for high-complexity parts requiring full machining in a single setup.

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TYPICAL PARTS MAZAK INTEGREX 400-III ST CAN PRODUCE

The INTEGREX 400-III ST produces turbine shafts, aerospace housings, hydraulic manifolds, medical components, automotive transmission parts, oil field equipment, and complex multi-surface machined components.

The machine excels at simultaneous turning and milling operations including angled drilling, contour milling, deep boring, threading, tapping, and secondary spindle part transfer operations.

Its multitasking capability significantly reduces setup time while improving dimensional accuracy and surface finish consistency.

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WHY CHOOSE MAZAK INTEGREX 400-III ST – 2004

The MAZAK INTEGREX 400-III ST is chosen for its ability to consolidate multiple machining operations into one highly efficient platform. Manufacturers can eliminate secondary setups, reduce handling, and improve overall production efficiency dramatically.

One of the machine’s biggest advantages is flexibility. The combination of turning, milling, B-axis machining, Y-axis contouring, and dual spindles allows highly complex parts to be fully machined in one cycle.

The Mazatrol Fusion 640MT Pro control system provides powerful conversational programming capabilities alongside standard EIA/ISO programming, giving operators multiple programming options.

Another major advantage is precision. Single-setup machining reduces cumulative setup error while improving repeatability and surface finish quality.

The machine also offers strong automation capability with gantry systems, robotic integration, probing systems, and automatic tool management features for high-production environments.

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WHY BUY USED MAZAK INTEGREX 400-III ST – 2004

Buying a used MAZAK INTEGREX 400-III ST provides access to premium multi-tasking machining technology at a significantly lower investment cost compared to newer multitasking platforms.

Even though the machine is from 2004, many units remain highly productive because of Mazak’s durable construction and advanced engineering. Properly maintained INTEGREX machines often continue operating effectively for decades.

Used machines frequently include expensive options such as probing systems, high-pressure coolant, large tool magazines, chip conveyors, lower turrets, and automation integration systems that would cost substantially more if purchased new.

Depreciation savings are substantial. Buyers can acquire a sophisticated multitasking platform capable of replacing multiple standalone machines at a fraction of original pricing.

The machine also maintains strong resale demand because of its versatility, reputation, and continued popularity among aerospace and precision manufacturing companies.

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HOW MUCH DOES A USED MAZAK INTEGREX 400-III ST COST?

The price of a used MAZAK INTEGREX 400-III ST – 2004 depends on machine condition, spindle hours, tooling packages, automation systems, and installed options.

USED MAZAK INTEGREX 400-III ST PRICE RANGE	ESTIMATED COST
Basic Machines	$120,000 – $160,000
Standard Production Machines	$160,000 – $240,000
Well-Maintained Machines	$240,000 – $320,000
Fully Equipped Automation Systems	$320,000+

Machines equipped with large tool magazines, probing systems, automation integration, high-pressure coolant, and low operating hours generally command premium pricing.

Even in today’s used CNC market, the MAZAK INTEGREX 400-III ST remains one of the most respected and capable multitasking machining platforms available for high-complexity manufacturing applications.