USED MAZAK INTEGREX I-100 – 2015

The MAZAK INTEGREX i-100 2015 is a compact, high-performance Multi-Tasking CNC Turning and Milling Center designed to combine turning, milling, drilling, tapping, boring, and other machining operations in a single machine. The INTEGREX platform is known for reducing the number of setups required to manufacture complex components while improving accuracy and production efficiency.

The INTEGREX i-100 is particularly well suited for small and medium-sized complex components that require both turning and milling operations. Its multi-tasking configuration allows manufacturers to complete multiple operations in one setup rather than transferring parts between a CNC lathe and a machining center.

Depending on the exact configuration, the 2015 INTEGREX i-100 can include a main spindle, second spindle, B-axis milling spindle, C-axis, Y-axis, automatic tool changer, and live tooling. This combination allows the machine to perform both cylindrical turning and off-center milling operations.

The machine is controlled through MAZATROL CNC technology, providing conversational programming as well as conventional EIA/ISO programming. The B-axis milling spindle can be positioned at different angles, allowing complex angled features and multi-face machining to be completed without removing the workpiece.

A used MAZAK INTEGREX i-100 2015 is an attractive option for manufacturers that need advanced multi-tasking capability in a compact footprint while avoiding the capital cost of new equipment.

MAZAK INTEGREX i-100 2015 – AXIS

MAZAK INTEGREX i-100 2015 – AXIS TRAVELS / WORK ENVELOPE

The exact work envelope depends on the spindle, chuck, turret, and sub-spindle configuration of the individual machine.

MAZAK INTEGREX i-100 2015 – CAPACITY

MAZAK INTEGREX i-100 2015 – MAIN SPINDLE

The main spindle provides conventional turning capability while also supporting C-axis positioning for milling and drilling operations.

MAZAK INTEGREX i-100 2015 – MILLING SPINDLE

The B-axis milling spindle allows the machine to perform angled and multi-face machining operations that would otherwise require additional setups.

MAZAK INTEGREX i-100 2015 – TOOL CHANGER

MAZAK INTEGREX i-100 2015 – CONTROL SYSTEM

The MAZATROL control is designed to simplify programming of complex turning and milling operations while still supporting conventional G-code programming.

MAZAK INTEGREX i-100 2015 – FEEDRATES

MAZAK INTEGREX i-100 2015 – COOLANT / CHIP MANAGEMENT

MAZAK INTEGREX i-100 2015 – POWER REQUIREMENTS

MAZAK INTEGREX i-100 2015 – DIMENSIONS

Actual machine dimensions and weight vary according to the installed sub-spindle, chip conveyor, bar feeder, tooling system, coolant equipment, and other accessories.

MAZAK INTEGREX i-100 2015 – GENERAL INFORMATION

INDUSTRIES THAT USE MAZAK INTEGREX i-100 2015

The MAZAK INTEGREX i-100 2015 is suitable for a variety of industries producing complex precision components, including:

• Aerospace
• Automotive
• Medical
• Oil and gas
• Energy
• Defense
• Hydraulics
• Robotics
• Industrial equipment
• General precision manufacturing

The machine is particularly valuable where components require both turning and complex milling operations in a single setup.

TYPICAL PARTS MAZAK INTEGREX i-100 2015 CAN PRODUCE

The MAZAK INTEGREX i-100 2015 can manufacture:

• Shafts
• Flanges
• Housings
• Valve components
• Pump components
• Hydraulic components
• Aerospace components
• Automotive components
• Complex fittings
• Precision mechanical components

Typical operations include turning, facing, boring, threading, grooving, milling, drilling, tapping, contouring, angled-hole machining, and multi-face machining.

WHY CHOOSE MAZAK INTEGREX i-100 2015

The major advantage of the MAZAK INTEGREX i-100 is its ability to combine multiple machining processes in a single setup. Instead of machining a component on a CNC lathe and then transferring it to a VMC, manufacturers can often complete the majority of the component’s operations on one machine.

The combination of turning, Y-axis, C-axis, B-axis, and live-tooling capability provides considerable flexibility. The B-axis milling spindle is particularly useful for angled features, complex contours, and multi-face machining.

This multi-tasking capability can reduce setup time, improve part-to-part consistency, and reduce the amount of work-in-process between machining operations.

WHY BUY USED MAZAK INTEGREX i-100 2015

Purchasing a used MAZAK INTEGREX i-100 2015 provides manufacturers with access to advanced multi-tasking technology at a lower investment than purchasing a new multi-tasking machine.

Depending on configuration, a used machine may include:

• MAZATROL CNC control
• Main turning spindle
• B-axis milling spindle
• Y-axis
• C-axis
• Live tooling
• Sub-spindle
• Automatic tool changer
• Chip conveyor
• Bar feeder
• High-pressure coolant
• Tool probing
• Parts catcher
• Production tooling

Before purchasing, buyers should carefully inspect the main spindle, milling spindle, B-axis, Y-axis, C-axis, ballscrews, linear guides, tool changer, live tooling, sub-spindle, hydraulic system, coolant system, and CNC control. Spindle and axis hours should also be reviewed where available.

HOW MUCH DOES A USED MAZAK INTEGREX i-100 2015 COST?

The value of a used MAZAK INTEGREX i-100 2015 depends heavily on the exact configuration and condition of the machine. Important factors include spindle hours, B-axis condition, live-tooling capability, sub-spindle, tool capacity, chip conveyor, bar feeder, probing, coolant options, and included tooling.

Machines equipped with a sub-spindle, B-axis, Y-axis, live tooling, high-pressure coolant, bar feeder, probing, and extensive tooling generally command higher resale values.

Depending on condition and configuration, a used MAZAK INTEGREX i-100 2015 typically sells within an estimated price range of $100,000 to $160,000 USD. Exceptionally clean, low-hour machines with extensive multi-tasking options may command higher prices, while machines requiring spindle, axis, or control repairs may sell for less.

A properly maintained MAZAK INTEGREX i-100 2015 remains a highly capable multi-tasking machine for manufacturers looking to combine CNC turning, live tooling, Y-axis, B-axis milling, and C-axis machining in a single production platform.