MAZAK INTEGREX 200SY – 1999
USED MAZAK INTEGREX 200SY – 1999
The Mazak Corporation INTEGREX 200SY – 1999 is a highly advanced multi-tasking CNC turn-mill center designed to combine turning, milling, drilling, tapping, Y-axis machining, and sub-spindle operations into one complete machining platform. Built around Mazak’s “DONE IN ONE” manufacturing philosophy, the INTEGREX 200SY allows manufacturers to complete complex parts in a single setup, reducing handling time, improving accuracy, and increasing production efficiency.
The 1999 MAZAK INTEGREX 200SY typically features dual spindles, a B-axis milling head, Y-axis capability, and a 40-tool automatic tool changer. The machine offers spindle speeds up to 5,000 RPM and milling spindle speeds up to 10,000 RPM depending on configuration. Most machines are equipped with the Mazatrol Fusion 640MT control, chip conveyor, synchronous tapping, coolant-through-spindle capability, and Kennametal KM63 tooling systems.
The INTEGREX 200SY is widely used in aerospace, medical, automotive, defense, energy, and precision subcontract manufacturing because of its ability to complete highly complex turned-and-milled components without moving parts between multiple machines. Typical applications include aerospace fittings, turbine components, hydraulic manifolds, shafts, medical implants, and complex industrial components.
The MAZAK INTEGREX platform remains one of the most respected multi-tasking machining systems in the CNC industry because of its flexibility, precision, and long-term reliability.
MAZAK INTEGREX 200SY – AXIS
| Parameter | Specification |
|---|---|
| Number of Controlled Axes | 5 – 9 Axes |
| X Axis Travel | 20.87″ (530 mm) |
| Y Axis Travel | 5.5″ (140 mm) |
| Z Axis Travel | 42″ (1065 mm) |
| B-Axis Head Tilt | ±225° |
| C-Axis Increment | 0.001° |
MAZAK INTEGREX 200SY – CAPACITY
| Parameter | Specification |
|---|---|
| Maximum Swing | 21.25″ |
| Maximum Turning Diameter | 19.5″ – 21.25″ |
| Maximum Machining Length | Approx. 40″ – 41.9″ |
| Chuck Size | 8″ Main / 6″ Sub |
| Bar Capacity | 2″ – 2.4″ |
MAZAK INTEGREX 200SY – SPINDLES
| Parameter | Specification |
|---|---|
| Main Spindle Speed | 5,000 RPM |
| Sub-Spindle Speed | 5,000 RPM |
| Milling Spindle Speed | Up to 10,000 RPM |
| Main Spindle Motor | 25 – 30 HP |
| Sub-Spindle Motor | 10 HP |
| Tooling System | Kennametal KM63 |
MAZAK INTEGREX 200SY – TOOL SYSTEM
| Parameter | Specification |
|---|---|
| Automatic Tool Changer | 40 Tools |
| Live Tool Capability | Standard |
| Milling / Drilling / Tapping | Standard |
| Tool Presetter | Common Option |
MAZAK INTEGREX 200SY – CONTROL SYSTEM
| Parameter | Specification |
|---|---|
| CNC Control | Mazatrol Fusion 640MT |
| Programming | Conversational & EIA/ISO |
| Connectivity | Ethernet / RS-232 |
| Simultaneous Machining | Supported |
MAZAK INTEGREX 200SY – AUTOMATION
| Parameter | Specification |
|---|---|
| Automatic Part Transfer | Standard |
| Chip Conveyor | Standard |
| Coolant Through Spindle | Common |
| Bar Feeder Interface | Standard |
MAZAK INTEGREX 200SY – DIMENSIONS
| Parameter | Specification |
|---|---|
| Machine Weight | Approx. 13,200 – 17,500 lbs |
| Footprint | Approx. 143″ × 72″ × 89″ |
MAZAK INTEGREX 200SY – GENERAL INFORMATION
| Parameter | Specification |
|---|---|
| Manufacturer | Mazak |
| Model | INTEGREX 200SY |
| Year | 1999 |
| Machine Type | Multi-Tasking CNC Turn-Mill Center |
| Country of Manufacture | Japan |
| Typical Condition | Production Ready |
INDUSTRIES THAT USE MAZAK INTEGREX 200SY
- Aerospace
- Medical Device Manufacturing
- Defense
- Automotive
- Energy
- Oil & Gas
- Precision Contract Machining
TYPICAL PARTS MAZAK INTEGREX 200SY CAN PRODUCE
- Aerospace Fittings
- Turbine Components
- Hydraulic Manifolds
- Precision Shafts
- Medical Implants
- Valve Bodies
- Complex Turned and Milled Parts
WHY CHOOSE MAZAK INTEGREX 200SY
The MAZAK INTEGREX 200SY is designed for manufacturers that require complete machining capability in a single machine platform. Its combination of turning, milling, Y-axis machining, B-axis functionality, and sub-spindle capability allows highly complex components to be completed in one setup.
The machine’s multi-tasking capability reduces handling, improves dimensional accuracy, and shortens production lead times. The B-axis milling spindle enables machining at multiple angles, while the automatic tool changer provides flexibility for demanding machining environments. The sub-spindle further improves productivity by enabling automatic back-side machining and part transfer.
For manufacturers producing aerospace, medical, and high-precision industrial components, the INTEGREX 200SY delivers exceptional flexibility and advanced machining capability.
WHY BUY USED MAZAK INTEGREX 200SY – 1999
Purchasing a used MAZAK INTEGREX 200SY – 1999 is an excellent way to acquire advanced multi-tasking machining capability at a significantly lower cost than purchasing a modern equivalent machine. Even though the machine was built in 1999, the INTEGREX platform remains highly respected because of its ability to combine turning, milling, drilling, tapping, Y-axis machining, and sub-spindle operations into one efficient manufacturing system.
One of the biggest advantages of purchasing this machine used is the opportunity to obtain premium features such as the B-axis milling head, Mazatrol Fusion 640MT control, dual spindles, automatic tool changer, and simultaneous machining capability at a fraction of original replacement cost. Many used machines also include chip conveyors, coolant-through-spindle systems, bar feeder interfaces, tooling packages, and Kennametal KM63 holders that can save buyers substantial setup costs.
The INTEGREX 200SY is especially valuable for manufacturers machining complex aerospace fittings, hydraulic manifolds, medical components, turbine parts, and precision industrial products. By performing multiple operations in one setup, shops can reduce handling errors, improve positional accuracy, shorten production cycles, and lower labor costs.
Many machinists appreciate the flexibility and productivity of the INTEGREX platform, particularly for low-to-medium production runs and complex geometries. Experienced operators often note that the milling head and B-axis systems require careful operation and regular maintenance because even minor crashes can affect alignment.
Mazak machines are widely recognized for durable construction, strong global support, and excellent resale value. For manufacturers seeking advanced turn-mill capability while controlling capital costs, purchasing a used 1999 MAZAK INTEGREX 200SY offers exceptional productivity, flexibility, and long-term return on investment.
HOW MUCH DOES A USED MAZAK INTEGREX 200SY – 1999 COST?
The price of a used MAZAK INTEGREX 200SY – 1999 depends on spindle hours, maintenance history, tooling inventory, machine condition, and installed options. Machines with documented service records, operational demonstrations, upgraded tooling packages, and low cutting hours generally command stronger resale values.
Optional equipment such as coolant-through-spindle systems, chip conveyors, bar feeders, automatic tool presetters, gantry loaders, and extensive tooling packages can significantly increase machine value because they reduce additional investment costs for the buyer.
Prospective buyers should carefully inspect spindle condition, B-axis alignment, milling spindle performance, ATC functionality, and sub-spindle synchronization before purchasing. Some operators report that older INTEGREX platforms require more maintenance attention than conventional CNC lathes because of the complexity of the milling head and multi-axis systems.
Demand remains strong for multi-tasking CNC machines capable of complete part processing in one setup. Purchasing a used 1999 MAZAK INTEGREX 200SY generally provides substantial savings compared to buying a modern equivalent machine while still delivering advanced machining capability, excellent productivity, and strong long-term value.
