USED MAZAK AJV-60/120 – 1994

The MAZAK AJV-60/120 is a heavy-duty vertical machining center designed for large-part machining applications that require substantial table capacity, long-axis travel, and reliable cutting performance. Manufactured by Mazak Corporation, one of the world’s most respected CNC machine tool builders, the AJV Series gained a strong reputation throughout the manufacturing industry for durability, precision, and long-term reliability. Even decades after production, the AJV-60/120 remains a sought-after machine in the used CNC market due to its robust construction and ability to handle demanding machining operations.

The AJV-60/120 was developed for manufacturers requiring a large work envelope while maintaining the flexibility and simplicity of a vertical machining center. Built with a heavily ribbed cast iron structure, the machine provides excellent rigidity during cutting operations. This rigid design minimizes vibration, improves surface finishes, and supports accurate machining even when processing large and heavy workpieces. The machine is commonly used for machining steel, cast iron, aluminum, stainless steel, and various engineering materials.

One of the most significant advantages of the AJV-60/120 is its large X-axis travel and oversized table capacity. Manufacturers can machine long workpieces, fabricated weldments, machine bases, tooling plates, and industrial components in a single setup. This reduces handling time, improves productivity, and enhances dimensional accuracy. The machine’s substantial table load capacity also allows it to process heavy workpieces that would exceed the capabilities of smaller machining centers.

The AJV-60/120 is typically equipped with a CAT 50 spindle, automatic tool changer, and Mazatrol CNC control system. These features allow operators to perform heavy roughing operations as well as precision finishing work. The machine’s combination of power and stability makes it suitable for both production environments and job shop applications.

Industries such as heavy equipment manufacturing, energy, transportation, mold and die, aerospace support, industrial machinery, and general engineering frequently utilize the AJV-60/120. Its ability to machine large components efficiently has helped it maintain strong demand among manufacturers looking for cost-effective machining solutions.

In the used machinery market, the 1994 MAZAK AJV-60/120 remains attractive because it offers substantial machining capacity, proven reliability, and significantly lower acquisition costs compared to modern large-frame machining centers. For manufacturers seeking dependable large-part machining capability, the AJV-60/120 continues to be a practical and productive investment.

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MAZAK AJV-60/120 – AXIS

Specification	Details
Number of Axes	3
Machine Configuration	Vertical Machining Center
Axis Drive Type	Servo Controlled
Guideway Type	Box Ways
Positioning Accuracy	High Precision CNC Control

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MAZAK AJV-60/120 – AXIS TRAVELS / WORK ENVELOPE

Specification	Details
X-Axis Travel	3,050 mm (120″)
Y-Axis Travel	1,530 mm (60″)
Z-Axis Travel	610 mm (24″)
Spindle Nose to Table	Approx. 150 – 760 mm
Maximum Machining Area	3,050 x 1,530 mm

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MAZAK AJV-60/120 – CAPACITY / TABLE

Specification	Details
Table Length	3,200 mm (126″)
Table Width	1,530 mm (60″)
Maximum Table Load	6,000 kg (13,200 lbs)
Table Type	T-Slot Table
Number of T-Slots	7

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MAZAK AJV-60/120 – SPINDLE

Specification	Details
Spindle Speed	4,000 RPM
Spindle Taper	CAT 50
Spindle Motor	22 kW (30 HP)
Spindle Type	Gear Driven
Heavy-Duty Cutting Capability	Yes

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MAZAK AJV-60/120 – TOOL CHANGER

Specification	Details
Tool Capacity	30 Tools
Tool Changer Type	Automatic
Maximum Tool Diameter	125 mm
Maximum Tool Length	350 mm
Maximum Tool Weight	20 kg

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MAZAK AJV-60/120 – CONTROL SYSTEM

Specification	Details
CNC Control	Mazatrol M-32
Programming	Conversational & G-Code
Memory Capacity	Standard
DNC Capability	Available
Networking	Optional

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MAZAK AJV-60/120 – COOLANT / DUST / WATER MANAGEMENT

Specification	Details
Coolant System	Flood Coolant
Coolant Tank Capacity	Approx. 400 Liters
Chip Removal	Auger / Conveyor
Through-Spindle Coolant	Optional
Enclosure	Full Splash Guard

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MAZAK AJV-60/120 – POWER REQUIREMENTS

Specification	Details
Voltage	220V / 380V / 440V
Phase	3 Phase
Frequency	50/60 Hz
Connected Load	Approx. 45 kVA

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MAZAK AJV-60/120 – DIMENSIONS

Specification	Details
Length	Approx. 7,000 mm
Width	Approx. 4,000 mm
Height	Approx. 3,500 mm
Machine Weight	Approx. 18,000 kg (39,700 lbs)

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MAZAK AJV-60/120 – GENERAL INFORMATION

Specification	Details
Manufacturer	Mazak
Model	AJV-60/120
Year	1994
Machine Type	Vertical Machining Center
Country of Manufacture	Japan
Primary Function	Large-Part Precision Machining

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INDUSTRIES THAT USE MAZAK AJV-60/120

The MAZAK AJV-60/120 is widely used by industries that require machining of large, heavy, and complex components. Heavy equipment manufacturers utilize the machine for machining chassis structures, machine frames, transmission housings, and fabricated assemblies. The machine’s large table and extended travel capabilities make it particularly effective for processing oversized workpieces.

The energy sector frequently employs the AJV-60/120 for turbine housings, compressor components, pump bodies, valve systems, and power generation equipment. Mold and die manufacturers use the machine to produce large mold bases, die sets, fixture plates, and tooling structures that require significant machining capacity.

Transportation manufacturers rely on the machine for railway components, marine equipment, truck parts, and industrial vehicle structures. Aerospace support facilities utilize the machine for tooling fixtures, assembly jigs, support structures, and prototype components.

Additional industries include industrial machinery manufacturing, defense, oil and gas, fabrication shops, contract machining facilities, and general engineering operations. The machine’s rigidity and reliability allow it to perform both heavy roughing and precision finishing operations across numerous applications.

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TYPICAL PARTS MAZAK AJV-60/120 CAN PRODUCE

The MAZAK AJV-60/120 is designed to manufacture a wide variety of large industrial components. Heavy equipment applications include machine frames, fabricated weldments, hydraulic manifolds, structural assemblies, and transmission housings. The machine’s large work envelope allows these components to be completed with minimal repositioning.

Mold and die manufacturers commonly machine mold bases, die shoes, fixture plates, stamping dies, and tooling structures. Energy sector applications include turbine casings, compressor housings, pump bodies, valve assemblies, and power generation components.

Transportation manufacturers utilize the machine for railway structures, truck components, marine parts, support frames, and fabricated assemblies. Industrial machinery manufacturers produce machine bases, automation structures, robotic platforms, and custom-engineered components.

Additional parts include fixture plates, defense components, aerospace tooling, production fixtures, industrial supports, and precision-machined fabrications. The machine’s combination of large travels and heavy-duty cutting performance makes it suitable for a broad range of manufacturing applications.

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WHY CHOOSE MAZAK AJV-60/120

The MAZAK AJV-60/120 remains a respected machining center because of its proven durability, machining capacity, and long-term reliability. One of its greatest advantages is the ability to process large workpieces in a single setup, helping manufacturers improve productivity while maintaining dimensional accuracy.

The machine’s heavily constructed cast iron frame provides exceptional rigidity during machining operations. This stability improves surface finish quality, enhances tool life, and supports precision machining even during aggressive material removal processes.

The CAT 50 spindle offers excellent torque for heavy-duty cutting applications, making the machine suitable for steel, cast iron, and other difficult-to-machine materials. Combined with the large work envelope, the machine can efficiently process components that would require multiple setups on smaller machining centers.

Mazak’s reputation for quality engineering and reliability further enhances the machine’s value. Many AJV Series machines continue operating productively decades after installation, demonstrating the robustness of their design and construction.

For manufacturers seeking a dependable large-frame vertical machining center capable of handling oversized workpieces and demanding machining operations, the MAZAK AJV-60/120 remains an excellent choice.

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WHY BUY USED MAZAK AJV-60/120

Purchasing a used MAZAK AJV-60/120 provides manufacturers with access to substantial machining capacity at a fraction of the cost of a comparable modern machine. Large-frame machining centers require significant investment when purchased new, making quality used equipment particularly attractive.

One of the primary benefits is cost efficiency. Manufacturers can acquire a machine with extensive travels, heavy-duty construction, and proven reliability while preserving capital for tooling, automation, or additional production equipment. This allows businesses to expand capabilities without major financial strain.

The AJV-60/120 is known for longevity. Machines that have been properly maintained often continue producing accurate parts for decades. The heavy cast iron construction, box way design, and robust spindle system contribute to the machine’s long operational lifespan.

Many used machines include valuable accessories such as chip conveyors, tooling packages, fixture systems, probing equipment, and coolant upgrades. Acquiring these features as part of a used machine package can significantly reduce overall investment costs.

Immediate availability is another major advantage. While large modern machining centers can involve lengthy lead times, used AJV-60/120 machines are often available for rapid delivery and installation, allowing manufacturers to respond quickly to production demands.

For companies requiring large-part machining capability without the expense of new equipment, a used MAZAK AJV-60/120 offers outstanding value and productivity.

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HOW MUCH DOES A USED MAZAK AJV-60/120 COST?

The value of a used MAZAK AJV-60/120 depends on machine condition, maintenance history, spindle performance, control functionality, installed options, and overall operational status. Although the machine was manufactured in 1994, its heavy-duty construction and large machining capacity continue to support demand in the used equipment market.

Machines with documented maintenance records, rebuilt spindles, updated electronics, and excellent mechanical condition typically command higher prices. Buyers often evaluate axis backlash, spindle condition, control reliability, and overall machine accuracy before making purchasing decisions.

Installed options can significantly influence market value. Features such as chip conveyors, probing systems, tooling packages, upgraded coolant systems, rotary tables, and additional fixtures frequently increase resale prices. Machines that include extensive accessories often provide greater value to buyers.

Market demand from heavy equipment manufacturers, fabrication companies, mold shops, energy sector suppliers, and contract machining facilities helps maintain interest in large-capacity machining centers like the AJV-60/120. Companies requiring large-part machining often find the machine to be a cost-effective alternative to newer equipment.

As a general guideline, a used 1994 MAZAK AJV-60/120 typically sells within a range of approximately $18,000 to $65,000, depending on machine condition, maintenance history, installed options, tooling packages, and overall configuration. Well-maintained machines with upgraded components may command higher values.

In addition to the purchase price, buyers should budget for transportation, rigging, installation, electrical requirements, tooling, and commissioning expenses. Even after accounting for these costs, a used MAZAK AJV-60/120 often delivers exceptional value by providing large-scale machining capability at a fraction of the cost of a comparable modern machining center.