DMG MORI SPRINT 42 LINEAR
USED DMG MORI SPRINT 42 LINEAR
The DMG MORI SPRINT 42 Linear is a high-performance automatic multi-axis production turning center designed for medium-diameter bar machining up to 42 mm. It belongs to the SPRINT Linear series, which focuses on combining linear motor technology, high rigidity, and extreme cycle time reduction for high-volume precision manufacturing.
The machine supports a maximum bar capacity of 42 mm diameter, making it suitable for shafts, connectors, hydraulic components, and precision industrial parts. The working envelope typically allows parts up to around 320 mm in length, depending on configuration. The design is optimized for continuous bar-fed production where stability and speed are critical.
A key feature of the SPRINT 42 Linear is its 6 linear axes and 2 C-axes configuration, which enables highly synchronized multi-tool machining. The system is built for simultaneous operations across main and counter spindles, allowing turning, drilling, and milling to be completed in a single cycle without repositioning the part. This drastically reduces cycle time and improves throughput in mass production environments.
The machine uses linear motor drive technology on key axes, delivering very high acceleration (up to 1G on the X-axis in similar models), which significantly reduces non-cutting time. Combined with direct-drive spindles on both main and counter sides, the system is engineered for extremely fast and stable production cycles.
Tool capacity is typically around 26 tool stations with multiple driven tools, allowing flexible machining of complex geometries. High-speed tool spindles enable milling and drilling operations at up to several thousand RPM, making the machine capable of handling multi-process part completion in one setup.
The rigid machine structure features thermo-symmetric design and large guideways, ensuring dimensional stability during long production runs. Chip evacuation is optimized through vertical flow design, maintaining clean and stable machining conditions.
The SPRINT 42 Linear is fully designed for automation integration, supporting bar feeders and part unloading systems for lights-out production. FANUC-based multi-channel control ensures precise synchronization of all axes and operations.
Overall, the SPRINT 42 Linear is a high-speed, high-precision production turning system designed for maximum productivity, automation readiness, and minimal cycle times in medium-bar manufacturing environments.
DMG MORI SPRINT 42 LINEAR SPECIFICATIONS
| DMG MORI SPRINT 42 LINEAR – AXIS |
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| 6 Linear Axes |
| X1, Z1 (Main Spindle Axes) |
| X2, Z2 (Counter Spindle Axes) |
| Y-axis for off-center machining |
| C1, C2 (Spindle Indexing) |
| Dual Channel Control |
| DMG MORI SPRINT 42 LINEAR – AXIS TRAVELS |
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| X-Axis Travel: 70 mm |
| Y-Axis Travel: ±40 mm |
| Z-Axis Travel: 320 mm |
| DMG MORI SPRINT 42 LINEAR – CAPACITY |
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| Maximum Turning Diameter: 42 mm |
| Maximum Turning Length: 320 mm |
| Bar Capacity: 42 mm |
| Optimized for medium-sized precision parts |
| DMG MORI SPRINT 42 LINEAR – SPINDLE |
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| Main Spindle Speed: up to 7,000 rpm |
| Counter Spindle Speed: up to 7,000 rpm |
| Main Spindle Power: approx. 7.5 kW |
| Counter Spindle Power: approx. 5.5 kW |
| Integrated motor spindles |
| DMG MORI SPRINT 42 LINEAR – TABLE / WORKHOLDING |
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| Bar feeder compatible |
| Automatic part transfer between spindles |
| Parts catcher for finished components |
| Continuous machining capability |
| DMG MORI SPRINT 42 LINEAR – TOOL SYSTEM |
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| Total Tool Stations: up to 20–24 |
| Driven Tool Stations: up to 8 |
| Driven Tool Speed: up to 6,000 rpm |
| High rigidity tool holders |
| DMG MORI SPRINT 42 LINEAR – FEEDRATES |
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| Linear motor drives for ultra-fast positioning |
| Rapid traverse rates up to 60 m/min |
| High acceleration for reduced cycle time |
| DMG MORI SPRINT 42 LINEAR – COOLANT & CHIP MANAGEMENT |
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| Efficient chip evacuation system |
| High-pressure coolant compatible |
| Designed for long unattended production runs |
| DMG MORI SPRINT 42 LINEAR – CONTROL SYSTEM |
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| Control System: Fanuc 31i-B |
| Dual-channel CNC control |
| High-speed processing |
| Advanced automation compatibility |
| DMG MORI SPRINT 42 LINEAR – POWER & AIR REQUIREMENTS |
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| Power Requirement: approx. 35–45 kVA |
| Air Supply: approx. 5–6 bar |
| DMG MORI SPRINT 42 LINEAR – DIMENSIONS |
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| Compact footprint (~3–4 m²) |
| Space-efficient layout |
| Suitable for high-density production setups |
| DMG MORI SPRINT 42 LINEAR – GENERAL INFORMATION |
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| Machine Type: CNC Sliding Headstock Automatic Lathe |
| Linear motor technology for precision and speed |
| Designed for high-volume, high-precision manufacturing |
| Ideal for complex small-to-medium parts |
| INDUSTRIES THAT USE DMG MORI SPRINT 42 LINEAR |
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| Automotive |
| Medical |
| Electronics |
| Aerospace |
| Precision Engineering |
| TYPICAL PARTS DMG MORI SPRINT 42 LINEAR CAN PRODUCE |
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| Precision shafts |
| Medical components |
| Electrical connectors |
| Automotive fasteners |
| Complex turned-milled parts |
| WHY CHOOSE DMG MORI SPRINT 42 LINEAR |
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| Linear Motor Technology for High Speed |
| Excellent Surface Finish and Accuracy |
| High Productivity for Mass Production |
| Compact Design with Maximum Capability |
WHY BUY USED DMG MORI SPRINT 42 LINEAR
Buying a used DMG MORI SPRINT 42|10 Linear is a strong choice for manufacturers focused on high-volume, medium-bar precision production with extreme cycle time efficiency. Since it is the most advanced configuration in the SPRINT 42 Linear series, it retains high productivity value even in used condition if properly maintained.
The biggest advantage is maximum machining capability with linear motor speed advantages. Even in used condition, the linear axis technology ensures very fast acceleration and reduced idle time, which directly improves production throughput compared to conventional CNC turning centers.
Cutting time is the most important factor when evaluating a used machine. These systems are typically used in continuous 24/7 automated production environments, meaning wear depends heavily on workload intensity. Machines with lower cutting time (under 20,000–25,000 hours) generally offer better long-term reliability. Units under 10,000–15,000 hours are especially valuable because spindle synchronization, linear guide wear, and turret accuracy remain close to factory specifications.
Another major advantage is full automation readiness built into the machine design. The SPRINT 42|10 Linear is intended for bar-fed production with robotic unloading systems, making it suitable for lights-out manufacturing even in used condition without major additional investment.
Additionally, DMG MORI’s global service network ensures long-term spare parts availability and technical support. Many used systems can also be upgraded with newer CNC controls or automation interfaces, extending operational life significantly.
While it is not designed for heavy-duty large-part machining, it excels in precision, repeatability, and extremely high-output production of medium-sized components.
In summary, a used SPRINT 42|10 Linear offers excellent value through linear motor speed, high-axis capability, and full automation integration for advanced mass production environments.
HOW MUCH DOES A USED DMG MORI SPRINT 42 LINEAR COST?
The cost of a used DMG MORI SPRINT 42|10 Linear depends on manufacturing year, configuration complexity, automation level, condition, and most importantly, total cutting time.
For machines manufactured before 2000, comparable advanced automatic turning systems typically range from $45,000 to $100,000, depending on condition and retrofit level. These older systems generally lack linear motor technology and modern multi-axis synchronization.
Machines produced between 2000 and 2010 typically fall within the $100,000 to $200,000 range, depending on spindle condition, axis wear, and automation systems. Machines with lower cutting time (under 20,000–25,000 hours) are priced toward the higher end due to better mechanical integrity.
For SPRINT 42|10 Linear machines from 2010–2025, used prices typically range from $200,000 to $450,000+, especially when equipped with full automation systems such as bar feeders, robotic unloading, tool monitoring, and high-pressure coolant units.
Cutting time is a critical valuation factor. Since these machines operate in continuous production environments, wear can occur in spindles, linear guides, and multi-axis synchronization systems. Machines with low cutting time (under 10,000–15,000 hours) are considered premium due to higher accuracy retention and lower maintenance risk.
Buyers should always evaluate maintenance records, spindle vibration levels, axis backlash, and automation system performance rather than relying solely on age or appearance.
Overall, the cost of a used SPRINT 42|10 Linear is determined by configuration complexity, automation level, and usage history, with cutting time being the most important factor in determining true market value and long-term production reliability.
