USED DOOSAN HP 5100 – 2008
The DOOSAN HP 5100 – 2008 is a heavy-duty horizontal machining center designed for manufacturers that need a combination of substantial work envelope, high-speed machining, four-axis capability, and production-oriented automation. Built around a 500 × 500 mm pallet platform, the HP 5100 provides approximately 850 mm of X-axis travel, 700 mm of Y-axis travel, and 750 mm of Z-axis travel. This makes it suitable for machining medium and larger industrial components that require multiple milling, drilling, boring, and tapping operations. Documented 2008 machines are commonly equipped with FANUC controls, CAT 40 tooling, 14,000 RPM spindles, and automatic tool changers.
The horizontal configuration is one of the most important characteristics of the HP 5100. With the spindle positioned horizontally relative to the pallet, chips can naturally fall away from the cutting area during machining. This arrangement can be particularly useful for production applications involving deep pockets, large quantities of drilling, heavy material removal, and multiple-sided components. The machine’s 500 × 500 mm pallet provides a substantial workholding platform, while the rotary B-axis allows the workpiece to be indexed for machining on different faces.
The HP 5100 also offers a substantial travel range for a machine using a 500 mm pallet. Published and used-machine specifications consistently document approximately 33.5 inches of X travel, 27.6 inches of Y travel, and 29.5 inches of Z travel. This gives manufacturers considerable flexibility when working with larger housings, structural components, industrial machinery parts, automotive components, and other precision-machined workpieces.
Spindle performance is another major feature of the 2008 HP 5100. Multiple documented 2008 machines are equipped with a 14,000 RPM spindle and 30 HP spindle motor, although other HP 5100 machines were configured with 10,000 or 12,000 RPM spindles. The CAT 40 spindle interface provides access to a broad range of standard milling tools, making the machine suitable for both production cutting and precision machining applications.
The machine’s automatic tool-changing capability makes it appropriate for complex production work where a large number of cutters may be required. A commonly documented 2008 configuration has a 60-tool automatic tool changer, while some HP 5100 installations were equipped with 40- or 120-tool systems. This variation is important when purchasing used equipment because the exact machine configuration can have a major effect on production capability.
The HP 5100 is also well suited to automated production. Documented machines include two-pallet configurations with 1-degree indexing, while other installations have been configured with larger multi-pallet systems, including seven pallets. Multiple-pallet arrangements allow operators to prepare work outside the cutting area and cycle fixtures into production, reducing setup-related downtime and increasing machine utilization.
Coolant and chip-management equipment further support production machining. Documented 2008 machines have been equipped with through-spindle coolant, including high-pressure systems rated at 1,000 PSI on some machines, as well as chip conveyors. Through-spindle coolant can improve cooling and chip evacuation during drilling and deep-hole machining, while the chip conveyor helps continuously remove chips from the machining enclosure.
The HP 5100 can therefore serve a broad range of manufacturing environments, including automotive, industrial equipment, heavy machinery, general machining, energy-related components, tooling, and contract manufacturing. Its combination of horizontal machining, four-axis indexing, substantial travels, high-speed spindle options, and automatic tooling makes it particularly appropriate for manufacturers that need a production-capable horizontal machining center rather than a basic three-axis vertical mill.
For buyers searching for a used DOOSAN HP 5100, the 2008 model can offer a practical combination of large work capacity and production automation. The exact condition and installed options should always be verified, particularly spindle speed, spindle condition, CNC control, number of pallets, tool magazine capacity, coolant system, chip conveyor, B-axis configuration, and machine geometry. Individual used listings demonstrate significant differences between otherwise identical HP 5100 machines.
DOOSAN HP 5100 – AXIS
| Specification | Details |
|---|---|
| Machine Type | Horizontal CNC Machining Center |
| Linear Axes | X, Y, Z |
| Rotary Axis | B Axis |
| Machining Capability | 4-Axis |
| X Axis Travel | 850 mm / 33.5 in |
| Y Axis Travel | 700 mm / 27.6 in |
| Z Axis Travel | 750 mm / 29.5 in |
| B Axis Indexing | 1° on commonly documented configuration |
| B Axis | Rotary / Indexing Table |
| Rapid Traverse | Approximately 60 m/min on documented specification |
| Machine Orientation | Horizontal |
The HP 5100’s four-axis arrangement gives manufacturers the ability to index a component around the B axis while maintaining the workpiece on the machine pallet. This is particularly useful for components that require machining on multiple faces.
The combination of approximately 850 × 700 × 750 mm linear travel provides a substantial machining envelope. The B axis can be used for indexed machining, allowing holes, pockets, bores, and milled features to be produced from different orientations without repeatedly removing the component from the machine.
DOOSAN HP 5100 – AXIS TRAVELS / WORK ENVELOPE
| Specification | Details |
|---|---|
| X Axis Travel | 850 mm / 33.5 in |
| Y Axis Travel | 700 mm / 27.6 in |
| Z Axis Travel | 750 mm / 29.5 in |
| Distance Spindle Nose to Pallet Surface | Approximately 50–750 mm |
| Distance Spindle Nose to Pallet Center | Approximately 150–900 mm |
| Pallet Size | 500 × 500 mm |
| Maximum Workpiece Weight | Up to approximately 500 kg on documented configuration |
| Work Envelope | Configuration dependent |
| Machine Type | Horizontal Machining Center |
The HP 5100 provides a relatively large work envelope around a 500 × 500 mm pallet. The documented machine specifications show approximately 850 mm of X-axis travel, 700 mm of Y-axis travel, and 750 mm of Z-axis travel.
This travel capacity allows the machine to handle a wide variety of medium and larger components. However, maximum practical part size depends on the workholding fixture, B-axis position, spindle clearance, tool length, and the geometry of the individual component.
DOOSAN HP 5100 – CAPACITY / TABLE
| Specification | Details |
|---|---|
| Pallet Size | 500 × 500 mm / 19.7 × 19.7 in |
| Pallet Width | 500 mm / 19.7 in |
| Pallet Length | 500 mm / 19.7 in |
| Pallet Indexing | 1° on documented configuration |
| Number of Pallets | 2 on commonly documented configuration |
| Expanded Pallet Systems | Up to 7 pallets on certain configurations |
| Maximum Pallet Load | Approximately 500 kg on documented configuration |
| Rotary Axis | B Axis |
| Pallet System | Automatic pallet changing available |
The 500 × 500 mm pallet gives the HP 5100 a strong platform for larger fixtures and industrial components. A 1-degree indexing B axis provides 360 indexed positions around the rotary table, allowing manufacturers to position the component for machining on different faces.
The number of pallets varies significantly between machines. A two-pallet system is commonly documented on 2008 HP 5100 machines, while other machines have been equipped with seven-pallet systems. Buyers should therefore verify the actual pallet configuration rather than assuming that every HP 5100 has the same automation package.
DOOSAN HP 5100 – SPINDLE
| Specification | Details |
|---|---|
| Spindle Type | Horizontal Milling Spindle |
| Common 2008 Spindle Speed | 14,000 RPM |
| Other Documented Configurations | 10,000–12,000 RPM |
| Spindle Motor | 30 HP on documented 14,000 RPM configuration |
| Spindle Taper | CAT 40 / ISO 40 |
| Maximum Torque | Approximately 220.5 Nm on documented configuration |
| Spindle Application | Production Milling |
| Cooling | Spindle chiller available on documented machines |
The HP 5100 was available with different spindle configurations, so the exact spindle should be confirmed for any individual 2008 machine. Several current and historical listings document a 14,000 RPM spindle with a 30 HP motor, while other 2008 machines are documented with 10,000 or 12,000 RPM spindles.
The CAT 40 spindle interface provides a practical balance between tooling availability and machining capability. It can accommodate a broad range of standard cutting tools for milling, drilling, boring, tapping, and finishing operations.
A 14,000 RPM spindle can be particularly useful for aluminum, non-ferrous materials, smaller cutting tools, finishing operations, and applications requiring higher surface speeds. At the same time, the machine’s overall construction makes it suitable for heavier production work when appropriate tooling and cutting parameters are used.
DOOSAN HP 5100 – TOOL CHANGER
| Specification | Details |
|---|---|
| Tool Interface | CAT 40 / BT40 depending configuration |
| Common Tool Capacity | 60 tools |
| Other Documented Capacities | 40 and 120 tools |
| Tool Changer Type | Automatic Tool Changer |
| Changer Configuration | Side-Mount on documented machine |
| Maximum Tool Length | Up to approximately 400 mm on documented configuration |
| Maximum Tool Weight | Up to approximately 10 kg on documented configuration |
| Tool Change Time | Approximately 1 second tool-to-tool on documented configuration |
The automatic tool changer allows the HP 5100 to perform complex machining sequences without requiring the operator to manually replace tools between every operation. A 60-tool configuration is commonly documented on 2008 machines, while other HP 5100 installations have larger 120-tool magazines.
A large tool magazine can be particularly valuable in job-shop and production environments where several different part programs run on the same machine. Drills, end mills, boring tools, taps, reamers, and finishing tools can remain loaded and available for different machining cycles.
DOOSAN HP 5100 – CONTROL SYSTEM
| Specification | Details |
|---|---|
| CNC Control | FANUC |
| Common 2008 Control | FANUC 18i-MB |
| Control Type | CNC machining control |
| Axis Control | X, Y, Z and B |
| Programming | G-code / CNC programming |
| B Axis Control | Indexed rotary-axis positioning |
| Machine Functions | Tool management, spindle control and automated machining |
| Control Verification | Confirm exact software and options on individual machine |
The FANUC 18i-MB control is commonly documented on 2008 HP 5100 machines. Multiple used-machine listings identify this control configuration, although other HP 5100 machines have been listed with different FANUC control generations.
For a used machine, the control should be inspected carefully. Buyers should verify display condition, keyboard operation, memory, program transfer capability, machine parameters, alarms, servo operation, and any custom macros required for the intended production process.
DOOSAN HP 5100 – COOLANT / CHIP MANAGEMENT
| Specification | Details |
|---|---|
| Coolant System | Flood Coolant |
| Through-Spindle Coolant | Available and documented on 2008 machines |
| High-Pressure Coolant | Up to 1,000 PSI on documented configuration |
| Chip Conveyor | Available / equipped on documented machines |
| Coolant Tank | Included depending configuration |
| Spindle Cooling | Spindle chiller available on documented configuration |
| Chip Evacuation | Horizontal machining with conveyor assistance |
| Production Benefit | Supports continuous machining and chip removal |
The horizontal design of the HP 5100 helps chips move away from the cutting area during machining. This can be especially useful when performing deep pocketing, drilling, and high-volume material removal.
Several documented 2008 machines include through-spindle coolant at 1,000 PSI, together with a chip conveyor. High-pressure through-spindle coolant can be valuable for deep-hole drilling and difficult chip-evacuation applications because coolant is delivered directly through the cutting tool.
The actual coolant pressure and equipment should always be verified on the individual machine because used HP 5100 machines can have different pumps, tanks, chillers, and high-pressure coolant packages.
DOOSAN HP 5100 – POWER REQUIREMENTS
| Specification | Details |
|---|---|
| Spindle Motor | 30 HP on documented 14,000 RPM configuration |
| Spindle Motor Power | Approximately 22.4 kW |
| Axis Motors | Configuration dependent |
| Electrical Supply | Industrial three-phase power |
| Coolant Equipment | Requires additional electrical capacity |
| Chip Conveyor | Requires additional electrical capacity |
| Pallet Changer | Additional power/control requirements |
| Installation Verification | Confirm machine data plate before installation |
The electrical requirements of a used HP 5100 depend on the installed spindle, coolant system, chip conveyor, pallet changer, spindle chiller, and other accessories. A documented 2008 configuration uses a 30 HP spindle motor, while another detailed specification lists an 18.5/22 kW spindle motor configuration.
Before installing a used machine, the buyer should confirm the exact electrical requirements from the machine’s identification plate and electrical documentation. This is particularly important for machines equipped with high-pressure coolant, multiple pallets, or additional automation.
DOOSAN HP 5100 – DIMENSIONS
| Specification | Details |
|---|---|
| Approximate Machine Length | 194–212 in depending configuration |
| Approximate Machine Width | 110 in |
| Approximate Machine Height | 116–120 in |
| Documented Machine Weight | Approximately 33,000–38,000 lb |
| Metric Weight | Approximately 15,000 kg on documented configuration |
| Installation Space | Dependent on pallet and chip-handling equipment |
| Machine Type | Heavy-Duty Horizontal Machining Center |
| Transportation | Professional rigging recommended |
Machine dimensions and weight can vary between HP 5100 configurations. Documented machines have been listed at approximately 194 × 110 × 120 inches and approximately 33,000 pounds, while another 2008 configuration is listed at approximately 5,600 × 2,700 × 3,000 mm and 15,000 kg.
The difference illustrates why buyers should obtain the exact machine dimensions before transportation or installation. Additional pallets, chip conveyors, coolant equipment, and peripheral systems can increase the overall footprint.
DOOSAN HP 5100 – GENERAL INFORMATION
| Specification | Details |
|---|---|
| Manufacturer | DOOSAN |
| Model | HP 5100 |
| Year | 2008 |
| Machine Type | Horizontal Machining Center |
| Machining Capability | 4-Axis |
| Pallet Size | 500 × 500 mm |
| X Axis Travel | 850 mm / 33.5 in |
| Y Axis Travel | 700 mm / 27.6 in |
| Z Axis Travel | 750 mm / 29.5 in |
| Spindle Speed | Up to 14,000 RPM on documented configuration |
| Spindle Motor | 30 HP on documented configuration |
| Spindle Taper | CAT 40 / ISO 40 |
| Tool Capacity | Commonly 60 tools |
| Control | FANUC 18i-MB on documented 2008 machines |
| Pallet Indexing | 1° |
| Coolant | Through-Spindle Coolant available |
| Chip Management | Chip Conveyor |
| Typical Application | Production Horizontal Machining |
The HP 5100 is a substantial horizontal machining platform designed for manufacturers that need more work envelope and production capability than many compact horizontal machines provide. Its 500 × 500 mm pallet, large axis travels, automatic tooling, and B-axis indexing make it suitable for complex components requiring multiple machining operations.
INDUSTRIES THAT USE DOOSAN HP 5100
The automotive industry can use horizontal machining centers such as the HP 5100 for components including housings, brackets, structural parts, transmission-related components, and other production parts requiring multiple machining operations. The machine’s large pallet and four-axis indexing capability can reduce the need for repeated workpiece repositioning.
Heavy equipment and industrial machinery manufacturers can benefit from the HP 5100’s substantial travel range. Components for pumps, gearboxes, machinery frames, industrial systems, and mechanical assemblies can require large amounts of milling, drilling, boring, and tapping, making a horizontal machining center an appropriate production platform.
General job shops can use the machine for a broad variety of customer components. The CAT 40 spindle, automatic tool changer, and four-axis configuration allow one machine to perform numerous operations while maintaining the workpiece in a controlled fixture.
Energy and industrial component manufacturers may use horizontal machining centers for valve components, pump housings, mounting structures, flanges, and other precision-machined parts. The ability to perform multiple operations from different orientations can help simplify workholding and reduce secondary setups.
Aerospace-related machining operations can also benefit from the HP 5100 when component size and machine capability are appropriate. The machine can perform drilling, pocketing, face milling, tapping, and other operations on aluminum and other machinable materials.
Tooling and fixture manufacturers can use the HP 5100 for producing fixture plates, machining bases, production fixtures, tooling components, and custom workholding. The B axis can provide indexed access to different faces of a fixture or tooling component.
Contract manufacturers can benefit from the machine’s combination of pallet automation and large tool capacity. A multi-pallet HP 5100 can be used for repeat production while fixtures are prepared away from the cutting area.
General mechanical engineering companies can use the machine for producing housings, brackets, plates, shafts with milled features, and complex industrial components. The horizontal spindle and four-axis arrangement provide flexibility for machining multiple faces within one setup.
TYPICAL PARTS DOOSAN HP 5100 CAN PRODUCE
| Part Type | Typical Machining Operations |
|---|---|
| Gearbox Housings | Milling, boring, drilling and tapping |
| Pump Housings | Boring, pocketing and drilling |
| Valve Bodies | Multi-face milling, drilling and boring |
| Automotive Components | Milling, drilling and tapping |
| Industrial Brackets | Face milling, pocketing and drilling |
| Machinery Housings | Boring, milling and drilling |
| Fixture Plates | Face milling, hole patterns and tapping |
| Production Fixtures | Multi-face milling and drilling |
| Structural Components | Heavy milling and drilling |
| Aluminum Components | High-speed milling and finishing |
| Steel Components | Heavy-duty milling and boring |
| Mechanical Bases | Face milling, drilling and tapping |
| Tooling Components | Pocketing, profiling and drilling |
| Flanges | Face milling and bolt-hole machining |
| Custom Industrial Parts | Multi-operation four-axis machining |
WHY CHOOSE DOOSAN HP 5100
The DOOSAN HP 5100 offers a substantial horizontal machining platform with approximately 850 × 700 × 750 mm of X/Y/Z travel. This gives manufacturers the ability to machine larger components while retaining the advantages of horizontal spindle orientation.
The 500 × 500 mm pallet provides a strong workholding platform for industrial components. The pallet can accommodate substantial fixtures, while documented configurations support loads up to approximately 500 kg.
The B-axis indexing capability is another important advantage. A 1-degree indexing system provides up to 360 indexed positions, allowing the machine to approach different faces of the workpiece without removing it from the fixture.
The 14,000 RPM spindle option gives the HP 5100 flexibility across a wide range of machining applications. Combined with a CAT 40 interface and 30 HP spindle motor on documented configurations, it can handle both production milling and higher-speed cutting applications.
The 60-tool automatic changer found on many 2008 machines provides substantial flexibility for complex machining programs. Manufacturers can keep multiple drills, milling cutters, boring tools, taps, and finishing tools loaded for different operations.
The through-spindle coolant capability can improve performance during drilling and deep-hole machining. Documented HP 5100 machines have been equipped with high-pressure 1,000 PSI systems, giving buyers the opportunity to obtain a machine already configured for demanding coolant applications.
The horizontal machining configuration also provides useful chip evacuation characteristics. Combined with a chip conveyor, it can help maintain the machining enclosure and cutting area during long production cycles.
Finally, the HP 5100 is suitable for production automation. Two-pallet systems are common in documented machines, while larger multi-pallet configurations have also existed. This makes the model adaptable to both general job-shop work and higher-volume production environments.
WHY BUY USED DOOSAN HP 5100
Buying a used DOOSAN HP 5100 – 2008 can provide manufacturers with access to a large horizontal machining center at a potentially lower capital cost than purchasing comparable new equipment. The machine combines a substantial work envelope with automatic tooling, B-axis indexing, and production-oriented features.
One of the major benefits is the machine’s large travel capacity. With approximately 33.5 inches of X travel, 27.6 inches of Y travel, and 29.5 inches of Z travel, the HP 5100 can handle many components that may exceed the practical capacity of smaller horizontal machining centers.
The 500 × 500 mm pallet is also useful for manufacturers that need larger fixtures or components. A substantial pallet can allow multiple parts to be fixtured at once, depending on the component size and workholding arrangement.
A used HP 5100 equipped with a 14,000 RPM spindle, 60-tool changer, through-spindle coolant, chip conveyor, and FANUC control can provide a particularly complete production package. Several documented 2008 machines have this general configuration.
The FANUC 18i-MB control is another practical consideration. A familiar CNC control platform can make it easier for manufacturers already operating FANUC-controlled equipment to integrate the machine into an existing production environment.
The machine’s four-axis indexing capability can reduce the number of setups required for components with features on multiple faces. Keeping a component in one fixture can help reduce setup time and maintain positional consistency between operations.
Used buyers should inspect the machine carefully before purchase. Important areas include spindle bearings, spindle taper condition, axis backlash, ball screws, linear guides, B-axis positioning, pallet changer operation, tool changer operation, coolant pumps, chip conveyor, electrical cabinet, CNC control, and overall machine geometry.
Maintenance history is particularly important for a machine manufactured in 2008. A well-maintained machine with documented service, stable spindle performance, accurate axes, and functioning automation can have a very different practical value from another machine of the same year that requires major repairs.
For manufacturers seeking a large-capacity used horizontal machining center, the HP 5100 provides a combination of work envelope, four-axis indexing, automatic tooling, and production automation that can make it suitable for a wide range of industrial machining applications.
HOW MUCH DOES A USED DOOSAN HP 5100 COST?
The asking price for a used DOOSAN HP 5100 – 2008 varies according to spindle configuration, machine condition, control, pallet system, tool magazine, coolant equipment, chip conveyor, included tooling, and location. Current used-machine listings show the model being offered through dealers, but several listings use request-a-quote or price-on-application rather than publishing a fixed asking price.
Configuration is one of the most important factors when comparing prices. A two-pallet HP 5100 with a 60-tool changer is a different production package from a seven-pallet system with 120 tools and additional automation.
The spindle speed should also be considered. Documented 2008 machines exist with 10,000, 12,000, and 14,000 RPM configurations. A buyer should verify the actual spindle installed rather than assuming that every HP 5100 from 2008 has the same spindle specification.
The tool magazine capacity can affect value as well. A 40-tool, 60-tool, and 120-tool system offer different levels of production flexibility. A larger magazine can be especially valuable for manufacturers running multiple part families or complex machining programs.
Additional equipment such as 1,000 PSI through-spindle coolant, chip conveyor, spindle chiller, coolant tank, probing, and automated pallet systems can also influence the asking price. Buyers should identify every included accessory before comparing two used machines.
The machine’s condition and maintenance history should be considered alongside the asking price. Spindle condition, axis accuracy, B-axis positioning, pallet changer operation, tool changer condition, CNC electronics, and hydraulic or pneumatic systems can all influence the cost of bringing a used machine into production.
Buyers should also budget for rigging, transportation, installation, electrical connection, coolant setup, tooling, workholding, and commissioning. These costs are generally separate from the advertised machine price and can vary significantly based on machine location and installation requirements.
Because used HP 5100 machines are sold in different configurations, there is no single price that accurately represents every 2008 machine. The best comparison is based on the complete machine package, including spindle, control, travels, pallet count, tool capacity, coolant system, chip handling, automation, condition, and included accessories.
A 2008 DOOSAN HP 5100 remains a substantial horizontal machining platform for manufacturers that need large axis travels, a 500 × 500 mm pallet, four-axis indexing, automatic tooling, and production-oriented coolant and chip-management capabilities. With the correct configuration and machine condition, it can support demanding machining applications across automotive, industrial, heavy equipment, tooling, and general precision manufacturing environments.
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