MAZAK INTEGREX I150 2012
USED MAZAK INTEGREX I150 2012
The MAZAK INTEGREX i-150 2012 is a multi-tasking CNC machining center designed to combine turning and milling operations in a single machine. The INTEGREX platform is known for allowing manufacturers to complete multiple machining processes in one setup, reducing workpiece handling, improving dimensional consistency, and shortening production cycles.
The INTEGREX i-150 is particularly suited to precision components that require both turning and milling operations. Instead of transferring a workpiece between a CNC lathe and a machining center, the machine can perform turning, facing, drilling, boring, threading, milling, and other operations within the same machining environment.
The i-150 is a relatively compact member of the INTEGREX family and is well suited to smaller and medium-sized precision components. Depending on the individual 2012 configuration, the machine may include a main spindle, milling spindle, C-axis, Y-axis, automatic tool changer, lower turret, tailstock or secondary spindle, and various automated workholding and coolant options.
MAZAK INTEGREX i-150 2012 – AXIS
| Specification | Details |
|---|---|
| Machine Type | CNC Multi-Tasking Machining Center |
| Year | 2012 |
| Controlled Axes | Configuration Dependent |
| X Axis | Servo Controlled |
| Y Axis | Servo Controlled |
| Z Axis | Servo Controlled |
| C Axis | Yes |
| B Axis | Configuration Dependent |
| Milling Capability | Yes |
| Turning Capability | Yes |
The combination of linear and rotary axes allows the INTEGREX i-150 to machine complex components from multiple directions without repeated manual setups.
MAZAK INTEGREX i-150 2012 – WORK CAPACITY
| Specification | Details |
|---|---|
| Machine Type | Turn-Mill |
| Maximum Turning Diameter | Configuration Dependent |
| Maximum Turning Length | Configuration Dependent |
| Main Spindle | Yes |
| C Axis | Yes |
| Y Axis | Configuration Dependent |
| Tailstock | Configuration Dependent |
| Secondary Spindle | Configuration Dependent |
| Bar Feeding | Option |
The machine is designed for smaller precision components where multiple turning and milling operations need to be completed efficiently.
MAZAK INTEGREX i-150 2012 – MAIN SPINDLE
| Specification | Details |
|---|---|
| Main Spindle | CNC Turning Spindle |
| Spindle Type | High-Speed Turning Spindle |
| Maximum Speed | Configuration Dependent |
| Spindle Motor | Configuration Dependent |
| C Axis | Yes |
| Spindle Orientation | Yes |
| Turning | Yes |
| Facing | Yes |
| Threading | Yes |
The main spindle provides controlled rotation for turning operations and can also position the workpiece for C-axis machining.
MAZAK INTEGREX i-150 2012 – MILLING SPINDLE
| Specification | Details |
|---|---|
| Milling Spindle | Yes |
| Spindle Type | CNC Milling Spindle |
| Tool Interface | Configuration Dependent |
| Maximum Speed | Configuration Dependent |
| Milling | Yes |
| Drilling | Yes |
| Tapping | Yes |
| Boring | Yes |
| End Milling | Yes |
The milling spindle allows the machine to perform operations normally associated with a vertical or horizontal machining center, including drilling, tapping, pocketing, contouring, and face milling.
MAZAK INTEGREX i-150 2012 – AUTOMATIC TOOL CHANGER
| Specification | Details |
|---|---|
| Automatic Tool Changer | Yes |
| Tool Capacity | Configuration Dependent |
| Tool Selection | Automatic |
| Turning Tools | Yes |
| Milling Tools | Yes |
| Boring Tools | Yes |
| Drilling Tools | Yes |
| Threading Tools | Yes |
The automatic tool system allows turning and milling tools to remain available throughout a multi-operation machining program.
MAZAK INTEGREX i-150 2012 – CONTROL SYSTEM
| Specification | Details |
|---|---|
| CNC Control | MAZATROL / Configuration Dependent |
| Programming | MAZATROL / G-Code |
| X/Y/Z Axis Control | Yes |
| C Axis Control | Yes |
| Tool Offset Management | Yes |
| Work Offset Management | Yes |
| Tool Compensation | Yes |
| Multi-Tasking Control | Yes |
| Conversational Programming | Yes |
The MAZATROL CNC system is designed to coordinate turning, milling, spindle positioning, and multi-axis machining operations.
MAZAK INTEGREX i-150 2012 – COOLANT & CHIP MANAGEMENT
| Specification | Details |
|---|---|
| Flood Coolant | Yes |
| Coolant Pump | Yes |
| High-Pressure Coolant | Option |
| Through-Tool Coolant | Configuration Dependent |
| Chip Conveyor | Option |
| Coolant Filtration | Configuration Dependent |
| Air Blast | Configuration Dependent |
Coolant and chip-management systems help maintain stable cutting conditions during both turning and milling operations.
MAZAK INTEGREX i-150 2012 – MACHINE CONSTRUCTION
| Feature | Details |
|---|---|
| Machine Structure | Multi-Tasking CNC Machining Center |
| Turning Capability | Yes |
| Milling Capability | Yes |
| X Axis Drive | Servo |
| Y Axis Drive | Servo |
| Z Axis Drive | Servo |
| C Axis | Yes |
| B Axis | Configuration Dependent |
| Multi-Sided Machining | Yes |
| Single-Setup Machining | Yes |
The machine’s multi-tasking architecture is designed to reduce workpiece transfers and maintain accuracy between different machining operations.
MAZAK INTEGREX i-150 2012 – GENERAL INFORMATION
| Item | Details |
|---|---|
| Manufacturer | Mazak |
| Model | INTEGREX i-150 |
| Year | 2012 |
| Machine Type | CNC Multi-Tasking Turn-Mill |
| Turning | Yes |
| Milling | Yes |
| Drilling | Yes |
| Boring | Yes |
| Tapping | Yes |
| X Axis | Servo Controlled |
| Y Axis | Configuration Dependent |
| Z Axis | Servo Controlled |
| C Axis | Yes |
| B Axis | Configuration Dependent |
| Main Spindle | Yes |
| Milling Spindle | Yes |
| Automatic Tool Changer | Yes |
| CNC Control | MAZATROL / Configuration Dependent |
| Flood Coolant | Yes |
| Chip Conveyor | Configuration Dependent |
Exact specifications can vary according to spindle configuration, axis package, tool capacity, secondary spindle or tailstock, coolant system, workholding, and other factory-installed options. The individual machine’s serial number and documentation should be verified before purchase.
INDUSTRIES THAT USE MAZAK INTEGREX i-150 2012
The MAZAK INTEGREX i-150 2012 is suitable for many precision manufacturing industries, including:
- Aerospace
- Automotive
- Medical
- Electronics
- Defense
- Industrial Machinery
- Robotics
- Energy
- Precision Engineering
- General Manufacturing
- Job Shops
- Tooling
The machine is particularly valuable in applications where components require several turning and milling processes.
TYPICAL PARTS MAZAK INTEGREX i-150 2012 CAN PRODUCE
The machine can produce:
- Precision Shafts
- Valve Components
- Hydraulic Components
- Pump Components
- Flanges
- Couplings
- Bushings
- Housings
- Automotive Components
- Aerospace Components
- Medical Components
- Precision Mechanical Parts
Typical operations include OD turning, ID boring, facing, threading, grooving, drilling, tapping, contour milling, pocketing, slotting, chamfering, and multi-axis machining.
WHY CHOOSE MAZAK INTEGREX i-150 2012
The MAZAK INTEGREX i-150 2012 is an excellent choice for manufacturers that want to combine multiple machining processes in a single machine.
The biggest advantage of a multi-tasking machine is the ability to reduce the number of setups. A component can be turned, drilled, bored, tapped, and milled without repeatedly removing and repositioning the workpiece.
This can improve dimensional consistency while reducing handling time and work-in-process inventory. For complex components, the ability to perform several operations in one setup can also simplify production planning.
WHY BUY USED MAZAK INTEGREX i-150 2012
Buying a used MAZAK INTEGREX i-150 2012 can provide manufacturers with advanced turn-mill machining capability at a lower investment than purchasing a new multi-tasking machine.
A properly maintained INTEGREX can remain highly productive for precision manufacturing applications. The machine can be especially valuable for job shops that frequently produce complex parts requiring both turning and milling.
Before purchasing a used i-150, buyers should inspect the main spindle, milling spindle, spindle bearings, ballscrews, linear guides, C-axis, B-axis if equipped, tool changer, MAZATROL control, hydraulic system, coolant system, chip conveyor, lubrication system, electrical cabinet, and workholding system.
A complete test should include spindle operation, axis movement, C-axis positioning, milling spindle operation, tool changes, turning cycles, milling cycles, coolant operation, and a test component to verify dimensional accuracy and surface finish.
HOW MUCH DOES A USED MAZAK INTEGREX i-150 2012 COST?
The price of a used MAZAK INTEGREX i-150 2012 depends on the exact configuration, machine condition, spindle hours, tool capacity, axis configuration, workholding, coolant package, tooling, and maintenance history.
A typical used machine may fall within the $70,000 to $120,000 USD range, although actual market value can vary significantly depending on condition, configuration, location, and included equipment.
Machines equipped with advanced multi-axis capability, secondary spindle, driven tooling, high-pressure coolant, automatic bar feeding, chip conveyor, probing, extensive tooling, low spindle hours, and documented maintenance history can command higher prices.
When evaluating the final purchase price, buyers should carefully assess the condition of the main spindle, milling spindle, spindle bearings, ballscrews, linear guides, C-axis, B-axis, tool changer, CNC control, hydraulic system, coolant system, chip conveyor, electrical components, tooling, and overall machine accuracy.
