USED MAZAK AJV-60/80 – 2006 CNC Vertical Machining Center
The MAZAK AJV-60/80 is a large double-column vertical machining center designed for heavy-duty machining of large and oversized components. The machine belongs to Mazak’s AJV series of large-format machining centers and is particularly suited to manufacturers that require substantial X and Y-axis travel, high table load capacity, and a rigid CAT 50 spindle for demanding cutting operations.
The AJV-60/80 provides approximately 79 inches of X-axis travel, 55 inches of Y-axis travel, and 20 inches of Z-axis travel, giving it a large machining envelope for a machine of its generation. Common specifications include a 49″ x 88″ table, 35 HP spindle motor, 3,150 RPM maximum spindle speed, and Mazatrol M-32 CNC control.
The machine’s large table and double-column construction make it particularly useful for machining large dies, molds, tooling plates, structural components, heavy machinery parts, and other large workpieces. A used AJV-60/80 can be an attractive option for manufacturers that need large-format machining capability without the capital investment associated with a newer double-column machining center.
Because the 2006 machine is significantly older than many current Mazak machining centers, the exact control, spindle configuration, tool magazine, coolant equipment, and options should be verified from the individual machine before purchase.
MAZAK AJV-60/80 – AXIS
| Specification | Details |
|---|---|
| Machine Type | Double-Column Vertical Machining Center |
| Axis Configuration | 3-Axis |
| X-Axis Travel | Approx. 79″ |
| Y-Axis Travel | Approx. 55″ |
| Z-Axis Travel | Approx. 20″ |
| 4th Axis | Optional / Configuration Dependent |
| 5th Axis | Not Standard |
| CNC Interpolation | 3-Axis Standard |
| Column Configuration | Double Column / Gantry |
The AJV-60/80 is designed around a large double-column structure, providing the rigidity and work envelope required for large-part machining.
MAZAK AJV-60/80 – AXIS TRAVELS / WORK ENVELOPE
| Specification | Details |
|---|---|
| X-Axis Travel | Approx. 78.74–79″ |
| Y-Axis Travel | Approx. 55.12″ |
| Z-Axis Travel | Approx. 20″ |
| Distance Between Columns | Approx. 59.05″ |
| Spindle Nose to Table | Approx. 6.9″–26.9″ |
| Work Envelope | Approx. 79″ x 55″ x 20″ |
| Table Length | Approx. 88″ |
| Table Width | Approx. 49″ |
The long X and Y travels are among the primary advantages of the AJV-60/80. Published specifications identify approximately 2,000 mm X travel, 1,400 mm Y travel, and 508 mm Z travel.
MAZAK AJV-60/80 – CAPACITY / TABLE
| Specification | Details |
|---|---|
| Table Type | Fixed T-Slot Table |
| Table Length | Approx. 88″ |
| Table Width | Approx. 49″ |
| Table Size | Approx. 49″ x 88″ |
| Table Load Capacity | Approx. 6,600 lbs on Common Specification |
| Distance Between Columns | Approx. 59″ |
| Workholding | Fixtures, Vises, Plates and Custom Tooling |
| Rotary Table | Optional / Configuration Dependent |
| 4th-Axis Capability | Configuration Dependent |
Published AJV-60/80 specifications list a 49″ x 88″ table. Some historical machines are documented with different load ratings, so the exact capacity should be confirmed for the 2006 machine.
MAZAK AJV-60/80 – SPINDLE
| Specification | Details |
|---|---|
| Spindle Type | Vertical CNC Spindle |
| Spindle Taper | CAT 50 |
| Maximum Spindle Speed | Approx. 3,150 RPM |
| Spindle Motor | Approx. 35 HP |
| Number of Speed Ranges | Configuration Dependent |
| Spindle Drive | AC / Configuration Dependent |
| Rigid Tapping | Available / Configuration Dependent |
| Spindle Chiller | Optional / Configuration Dependent |
| Through-Spindle Coolant | Optional / Configuration Dependent |
The common AJV-60/80 specification uses a CAT 50 spindle, 35 HP motor, and 3,150 RPM maximum spindle speed.
The CAT 50 spindle and heavy machine structure make the AJV-60/80 suitable for aggressive milling and large-diameter cutting tools.
On a used 2006 machine, buyers should inspect spindle runout, bearing noise, vibration, thermal behavior, tool retention, spindle taper condition, and performance throughout the RPM range.
MAZAK AJV-60/80 – TOOL CHANGER
| Specification | Details |
|---|---|
| Tool Changer Type | Automatic Tool Changer |
| Tool Capacity | Approx. 30–40 Tools |
| Common Configuration | 40 ATC |
| Tool Taper | CAT 50 |
| Maximum Tool Diameter | Approx. 7.48″ With Adjacent Pocket Empty |
| Maximum Tool Length | Approx. 18.3″ |
| Maximum Tool Weight | Approx. 33 lbs |
| Automatic Tool Change | Standard / Configuration Dependent |
| Tool Breakage Detection | Optional |
| Tool Length Measurement | Optional |
Used AJV-60/80 machines are documented with 40-tool magazines, while a 1992 example had a 30 ATC. This means the tool magazine should be verified on the specific 2006 machine.
MAZAK AJV-60/80 – CONTROL SYSTEM
| Specification | Details |
|---|---|
| CNC Control | Mazatrol |
| Common Control | MAZATROL M-32 |
| Control Type | CNC Conversational |
| EIA/ISO Programming | Available |
| Memory | Configuration Dependent |
| 3D Compensation | Configuration Dependent |
| Shape Compensation | Available / Configuration Dependent |
| Scaling | Available |
| Rotation | Available |
| Macro Programming | Configuration Dependent |
| Remote Pulse Generator | Optional |
| CNC Communication | Configuration Dependent |
The AJV-60/80 is commonly documented with the MAZATROL M-32 control, although individual machines can have different control configurations depending on production year and previous upgrades.
MAZAK AJV-60/80 – FEEDRATES
| Specification | Details |
|---|---|
| X-Axis Rapid Traverse | Approx. 945 IPM |
| Y-Axis Rapid Traverse | Approx. 945 IPM |
| Z-Axis Rapid Traverse | Approx. 708–945 IPM |
| Cutting Feedrate | Approx. 0.04–394.8 IPM |
| Maximum Cutting Feed | Configuration Dependent |
| X/Y Rapid Metric Equivalent | Approx. 24 m/min |
| Z Rapid Metric Equivalent | Approx. 18–24 m/min |
Published AJV-60/80 specifications show approximately 945 IPM X/Y rapid traverse, with Z rapid around 708–945 IPM depending on configuration.
MAZAK AJV-60/80 – COOLANT / CHIP MANAGEMENT
| Specification | Details |
|---|---|
| Flood Coolant | Standard / Configuration Dependent |
| Coolant Pump | Standard / Configuration Dependent |
| Chip Conveyor | Optional |
| Spiral Chip Conveyor | Available / Configuration Dependent |
| Through-Spindle Coolant | Optional |
| Programmable Coolant Nozzle | Optional |
| Coolant Filtration | Configuration Dependent |
| Spindle Chiller | Optional |
| Full Enclosure | Configuration Dependent |
Used AJV-60/80 machines have been documented with spiral chip conveyors, through-spindle coolant, programmable coolant nozzles, and spindle chillers, depending on configuration.
MAZAK AJV-60/80 – PROBING & AUTOMATION OPTIONS
| Specification | Details |
|---|---|
| Work Probe | Optional |
| Renishaw Probe | Available / Configuration Dependent |
| Tool Length Measurement | Optional |
| Tool Breakage Detection | Optional |
| Tool Life Monitoring | Optional |
| Remote Pulse Generator | Optional |
| 4th-Axis Rotary Table | Optional |
| Programmable Coolant | Optional |
| Chip Conveyor | Optional |
| Automatic Tool Changer | Standard / Configuration Dependent |
A documented used AJV-60/80 has included Renishaw probing, tool length measurement, tool breakage detection, tool life monitoring, programmable coolant, and chip conveyor.
MAZAK AJV-60/80 – POWER REQUIREMENTS
| Specification | Details |
|---|---|
| Electrical Configuration | 3-Phase |
| Main Spindle Power | Approx. 35 HP |
| Voltage | Configuration Dependent |
| Transformer | Configuration Dependent |
| Shop Air | Required |
| Electrical Service | Verify Machine Data Plate |
| Power Requirements | Dependent on Accessories |
The AJV-60/80’s 35 HP spindle and large-format construction require substantial industrial electrical service. Actual voltage, amperage, transformer requirements, and auxiliary power should be confirmed from the 2006 machine’s electrical documentation.
MAZAK AJV-60/80 – DIMENSIONS
| Specification | Details |
|---|---|
| Approximate Machine Length | 228.4″ |
| Approximate Machine Width | 152.2″ |
| Approximate Machine Height | 138.8″ |
| Machine Weight | Approx. 40,000–45,200 lbs |
| Installation Type | Heavy Industrial |
| Rigging Requirement | Specialized Heavy-Machine Rigging |
| Floor Space | Very Large |
Published specifications place the AJV-60/80 at approximately 152.2″ x 228.4″ x 138.82″ and 40,260 lbs, while individual used examples are documented at approximately 45,200 lbs.
MAZAK AJV-60/80 – GENERAL INFORMATION
| Specification | Details |
|---|---|
| Manufacturer | Mazak |
| Model | AJV-60/80 |
| Year | 2006 |
| Machine Category | Double-Column Vertical Machining Center |
| Axis Configuration | 3-Axis |
| X-Axis Travel | Approx. 79″ |
| Y-Axis Travel | Approx. 55″ |
| Z-Axis Travel | Approx. 20″ |
| Table Size | Approx. 49″ x 88″ |
| Spindle Taper | CAT 50 |
| Spindle Speed | Approx. 3,150 RPM |
| Spindle Motor | Approx. 35 HP |
| Control | MAZATROL M-32 |
| Tool Magazine | Approx. 30–40 ATC |
| Machine Weight | Approx. 40,000–45,200 lbs |
INDUSTRIES THAT USE MAZAK AJV-60/80
The MAZAK AJV-60/80 is particularly suitable for industries that require large-format machining and substantial workholding capacity.
Typical industries include aerospace, defense, heavy equipment, automotive tooling, mold and die manufacturing, energy, oil and gas, industrial machinery, transportation, shipbuilding, and large-part contract manufacturing.
Its approximately 79″ X-axis travel and 55″ Y-axis travel allow manufacturers to machine large components that cannot be accommodated by conventional vertical machining centers. The large table also provides significant flexibility for fixtures and multiple-part setups.
TYPICAL PARTS MAZAK AJV-60/80 CAN PRODUCE
The AJV-60/80 can be used to machine:
- Large molds
- Dies
- Tooling plates
- Aerospace components
- Heavy equipment components
- Structural components
- Machine bases
- Large brackets
- Industrial housings
- Energy-sector components
- Automotive tooling
- Large fixtures
- Pump and valve components
- Heavy machinery parts
Typical machining operations include face milling, rough milling, contouring, pocketing, drilling, boring, tapping, slotting, profiling, and precision finishing.
The CAT 50 spindle and 35 HP motor are particularly useful when machining large steel and cast-iron components that require substantial cutting force.
WHY CHOOSE MAZAK AJV-60/80
The primary reason to choose the MAZAK AJV-60/80 is its combination of large work envelope, double-column rigidity, CAT 50 tooling, and high spindle power.
With approximately 79″ X travel, 55″ Y travel, and 20″ Z travel, the AJV-60/80 offers a large machining envelope suitable for oversized workpieces.
The 35 HP spindle and CAT 50 taper provide the rigidity and tooling capacity required for heavy machining. The approximately 49″ x 88″ table can accommodate large fixtures, plates, dies, molds, and multiple smaller workpieces.
The machine’s double-column design also helps maintain rigidity during heavy cutting. This makes it particularly attractive for shops that regularly machine large steel, cast-iron, or other difficult-to-machine components.
WHY BUY USED MAZAK AJV-60/80
Buying a used 2006 MAZAK AJV-60/80 can provide a manufacturer with large-format machining capability at a substantially lower acquisition cost than a newer double-column machining center.
The machine is particularly attractive to large-part job shops, mold and die manufacturers, aerospace suppliers, defense contractors, heavy equipment manufacturers, energy companies, and industrial machinery producers.
Its biggest advantage is the combination of large X/Y travel and heavy-duty CAT 50 spindle capability. A manufacturer can machine long and wide components that would require multiple setups on smaller vertical machining centers.
The 49″ x 88″ table also provides useful flexibility for large fixtures and multiple-part production. The machine’s 35 HP spindle is well suited for aggressive material removal and heavy milling operations.
Because the 2006 machine is now an older CNC, inspection is particularly important. Buyers should examine spindle condition, spindle bearings, ballscrews, guideways, machine geometry, axis backlash, positioning accuracy, control electronics, tool changer, coolant system, chip conveyor, lubrication system, and electrical cabinet.
For a machine this large, buyers should also verify rigging requirements, transportation costs, floor loading, electrical service, and installation requirements before purchasing.
HOW MUCH DOES A USED MAZAK AJV-60/80 COST?
The value of a used MAZAK AJV-60/80 – 2006 can vary considerably because these machines are older, very large, and relatively specialized. Current listings do not provide a consistent asking price for a 2006 example, so auction and historical-market data are useful benchmarks.
For reference, a 1992 Mazak AJV 60/80 sold for $5,200 at auction in 2020, before the buyer’s premium. That machine had a 49″ x 88″ table, 79″ X travel, 55.3″ Y travel, 20″ Z travel, 35 HP spindle, 3,150 RPM spindle, and 30 ATC.
A currently available used AJV 60/80 is listed price on request, while other used examples from the late 1980s and 1990s are also available through dealers.
For a 2006 machine, assuming it is operational and reasonably maintained, I would use the following as a practical inventory-market estimate:
| USED MAZAK AJV-60/80 PRICE RANGE | ESTIMATED COST |
|---|---|
| As-Is / High-Hour / Needs Work | $10,000 – $20,000 |
| Functional Older Machine | $20,000 – $30,000 |
| Good Condition / Production Ready | $30,000 – $45,000 |
| Excellent Condition / Well Equipped | $45,000 – $60,000+ |
For a normal 2006 MAZAK AJV-60/80 in working condition, a reasonable estimated market range would be approximately $20,000–$45,000 USD.
A clean machine with a working MAZATROL control, CAT 50 spindle, automatic tool changer, chip conveyor, probing, through-spindle coolant, and documented maintenance could justify pricing toward the upper end of that range. Used AJV-60/80 machines have been documented with 40-tool magazines, Renishaw probes, coolant-through-spindle, chip conveyors, and other productivity options.
A machine requiring control repairs, spindle work, ballscrew replacement, electrical repairs, or major geometric restoration could be worth considerably less.
For an inventory listing, I would recommend using $25,000–$45,000 USD as the primary estimated selling range for a functional 2006 machine, with the final price determined by condition and included equipment.
Transportation and installation are especially important with this model. At approximately 40,000–45,000+ lbs, specialized rigging and transportation can represent a significant additional cost.
Before purchasing, verify spindle hours, power-on hours, spindle runout, X/Y/Z backlash, positioning accuracy across the entire travel, ballscrew and guideway condition, control operation, ATC operation, coolant system, chip conveyor, probing, table condition, electrical cabinet, maintenance records, and included CAT 50 tooling.
