MAZAK INTEGREX 200SY – 2000
USED MAZAK INTEGREX 200SY – 2000
The 2000 MAZAK INTEGREX 200SY is a multi-tasking CNC turn-mill center designed to combine turning, milling, drilling, tapping, and secondary spindle operations into a single machine platform. As part of Mazak’s highly successful INTEGREX series, the 200SY was developed to eliminate multiple setups and reduce part handling while improving accuracy and production efficiency.
The INTEGREX 200SY features a main spindle, sub-spindle, Y-axis capability, and full milling functionality, allowing manufacturers to complete complex parts in one setup. This capability significantly reduces cycle times while improving dimensional consistency and overall manufacturing productivity.
Widely used throughout aerospace, medical, oil and gas, automotive, defense, and general precision manufacturing industries, the machine is capable of producing highly complex components that traditionally required multiple machines and operations.
The 2000 model remains popular in the used CNC marketplace due to its versatility, proven reliability, and ability to efficiently machine a wide variety of materials including aluminum, stainless steel, titanium, tool steel, brass, copper, plastics, and specialty alloys.
Many used INTEGREX 200SY machines are equipped with options such as bar feeders, chip conveyors, parts catchers, high-pressure coolant systems, tool presetters, and automatic workpiece transfer systems that further enhance productivity.
The combination of turning and milling functionality within a single machine platform continues to make the 2000 MAZAK INTEGREX 200SY a valuable asset for manufacturers seeking to streamline production and reduce setup requirements.
MAZAK INTEGREX 200SY – MACHINE OVERVIEW
| Specification | Details |
|---|---|
| Machine Type | CNC Multi-Tasking Turn-Mill Center |
| Configuration | Main Spindle + Sub-Spindle |
| Y-Axis Capability | Yes |
| Milling Capability | Full Milling Function |
| Primary Function | Complete Part Machining |
MAZAK INTEGREX 200SY – AXIS CONFIGURATION
| Specification | Details |
|---|---|
| X-Axis Travel | 20.7 in |
| Y-Axis Travel | ±4.1 in |
| Z-Axis Travel | 60.8 in |
| C-Axis Control | Standard |
| Axis Configuration | X, Y, Z, C |
| Multi-Tasking Capability | Yes |
MAZAK INTEGREX 200SY – TURNING CAPACITY
| Specification | Details |
|---|---|
| Maximum Swing | 25.6 in |
| Maximum Turning Diameter | 20.9 in |
| Maximum Turning Length | 60.0 in |
| Bar Capacity | 2.6 in |
| Chuck Size | 8 in |
MAZAK INTEGREX 200SY – MAIN SPINDLE SPECIFICATIONS
| Specification | Details |
|---|---|
| Main Spindle Speed | 5,000 RPM |
| Main Spindle Motor | 30 HP |
| Spindle Bore | 2.95 in |
| Chuck Configuration | Hydraulic |
| Spindle Type | High Precision |
MAZAK INTEGREX 200SY – SUB-SPINDLE SPECIFICATIONS
| Specification | Details |
|---|---|
| Sub-Spindle Speed | 6,000 RPM |
| Secondary Operations | Complete Back Working |
| Workpiece Transfer | Automatic |
| Chuck Size | 6 in |
| Multi-Operation Machining | Standard |
MAZAK INTEGREX 200SY – MILLING PERFORMANCE
| Specification | Details |
|---|---|
| Milling Spindle Speed | 12,000 RPM |
| Milling Capability | Full Contouring |
| Drilling Operations | Yes |
| Tapping Operations | Yes |
| Complex Machining Capability | Advanced |
MAZAK INTEGREX 200SY – TOOL MAGAZINE
| Specification | Details |
|---|---|
| Tool Capacity | 40 Tools |
| Tool Change System | Automatic |
| Tool Selection | Random Access |
| Tool Management | Intelligent Control |
| Multi-Tasking Support | Yes |
MAZAK INTEGREX 200SY – CONTROL FEATURES
| Specification | Details |
|---|---|
| CNC Control | Mazatrol Fusion 640MT |
| Conversational Programming | Standard |
| EIA/ISO Programming | Supported |
| Multi-Tasking Functions | Included |
| Program Management | Integrated |
MAZAK INTEGREX 200SY – COOLANT & CHIP MANAGEMENT
| Specification | Details |
|---|---|
| Flood Coolant System | Standard |
| High-Pressure Coolant | Optional |
| Chip Conveyor | Optional |
| Parts Catcher | Optional |
| Bar Feed Interface | Available |
MAZAK INTEGREX 200SY – MACHINE DIMENSIONS
| Specification | Details |
|---|---|
| Approximate Machine Weight | 22,000 lbs |
| Machine Construction | Heavy-Duty Cast Iron |
| Installation Type | Industrial Foundation |
| Machine Category | Multi-Tasking CNC System |
MAZAK INTEGREX 200SY – GENERAL INFORMATION
| Specification | Details |
|---|---|
| Manufacturer | Mazak |
| Model | INTEGREX 200SY |
| Year | 2000 |
| Machine Category | CNC Turn-Mill Center |
| Country of Manufacture | Japan |
| Primary Application | Complete Multi-Operation Machining |
INDUSTRIES THAT USE THE MAZAK INTEGREX 200SY
The MAZAK INTEGREX 200SY is widely utilized in aerospace manufacturing where complex shafts, fittings, housings, and structural components require both turning and milling operations. The machine’s ability to complete parts in a single setup helps improve accuracy while reducing production lead times.
Medical manufacturers use the machine to produce implants, surgical instruments, orthopedic components, and specialized medical hardware requiring multiple machining processes and tight tolerances.
The machine is also commonly found in oil and gas manufacturing, defense production, automotive component manufacturing, hydraulic equipment production, and precision job shop environments where complex parts must be produced efficiently.
Additional applications include energy-sector components, industrial automation systems, heavy equipment manufacturing, and custom engineered products.
COMMON PARTS PRODUCED ON THE INTEGREX 200SY
| Part Category | Examples |
|---|---|
| Aerospace Components | Shafts, Housings, Fittings |
| Medical Components | Implants, Surgical Hardware |
| Hydraulic Components | Valve Bodies, Connectors |
| Energy Components | Flow Control Parts |
| Automotive Components | Precision Turned Assemblies |
| Industrial Components | Multi-Operation Parts |
WHY CHOOSE THE MAZAK INTEGREX 200SY?
One of the primary advantages of the INTEGREX 200SY is its ability to perform multiple manufacturing operations within a single machine. By combining turning and milling processes, manufacturers can reduce setup time, improve part accuracy, and lower overall production costs.
The addition of a sub-spindle allows both ends of a workpiece to be machined without manual intervention. This capability significantly improves productivity and enables complete part machining within a single cycle.
The machine’s Y-axis functionality further expands machining capability by allowing off-center milling, drilling, and contouring operations that would otherwise require secondary machining processes.
Its heavy-duty construction, precision spindle systems, and proven Mazatrol control platform contribute to reliable long-term performance across a wide range of manufacturing applications.
WHY BUY A USED 2000 MAZAK INTEGREX 200SY?
Purchasing a used 2000 MAZAK INTEGREX 200SY provides access to advanced multi-tasking machining technology at a fraction of the cost of a modern turn-mill center.
Many used machines already include valuable options such as bar feeders, high-pressure coolant systems, chip conveyors, tool presetters, and automation accessories that would significantly increase the cost of a new machine.
The machine’s reputation for durability and versatility has helped maintain strong demand in the used equipment market. Many shops continue to operate these machines successfully after decades of production use.
For manufacturers looking to consolidate multiple operations into a single machine platform while controlling capital investment costs, the INTEGREX 200SY remains an attractive solution.
HOW MUCH DOES A USED MAZAK INTEGREX 200SY COST?
The value of a used 2000 MAZAK INTEGREX 200SY depends on machine condition, spindle hours, maintenance history, tooling packages, installed options, and overall market demand.
Machines equipped with bar feeders, high-pressure coolant systems, chip conveyors, tool measurement systems, and extensive tooling packages generally command higher resale values. Machines with documented maintenance records and lower operating hours are typically more desirable.
Most used 2000 MAZAK INTEGREX 200SY machines typically sell between $45,000 and $120,000, depending on configuration, condition, and included accessories.
Before purchasing, buyers should inspect spindle condition, milling head performance, sub-spindle alignment, control functionality, turret accuracy, maintenance records, and overall machine wear. A properly maintained INTEGREX 200SY can continue to provide years of productive service while delivering the flexibility and efficiency that made the INTEGREX platform one of the most successful multi-tasking machine series in the industry.
