MAZAK INTEGREX E-410HS – 2002
USED MAZAK INTEGREX E-410HS – 2002
The MAZAK INTEGREX E-410HS – 2002 is a high-performance multi-tasking CNC turn-mill machining center engineered for complete machining of complex components in a single setup. Manufactured by Mazak, one of the world’s leading CNC machine tool builders, the INTEGREX E-series was designed to combine the capabilities of a CNC lathe and machining center into one advanced production platform. The E-410HS model is part of Mazak’s highly respected multi-tasking lineup and remains a sought-after machine in the used CNC market because of its flexibility, rigidity, and production efficiency.
The 2002 MAZAK INTEGREX E-410HS is widely used in aerospace, oil & gas, medical, automotive, defense, and precision engineering industries where complex components require multiple machining operations. The machine is capable of performing turning, milling, drilling, tapping, contouring, angled machining, and Y-axis operations without moving the workpiece between machines. This dramatically reduces setup time while improving dimensional accuracy and repeatability.
The “HS” designation refers to High Speed capability, meaning the machine is optimized for faster milling and machining performance compared to standard INTEGREX models of its generation. The machine typically features a powerful main spindle, live milling spindle, Y-axis travel, C-axis contouring, B-axis milling head, and large automatic tool changer. Many machines are equipped with Mazatrol Fusion 640MT CNC controls that support conversational programming alongside standard EIA/ISO programming for complex machining operations.
The INTEGREX E-410HS is especially effective for machining medium-to-large complex parts from stainless steel, aluminum, titanium, Inconel, hardened steel, and exotic aerospace alloys. Its rigid construction and advanced spindle design allow aggressive roughing while still maintaining excellent surface finish quality and tight tolerances.
In the used machinery market, the MAZAK INTEGREX E-410HS remains highly respected because it provides advanced multitasking capability at a significantly lower cost than newer multi-function machining systems. Many manufacturers continue using these machines in demanding production environments because of their reliability, flexibility, and ability to consolidate multiple manufacturing operations into one efficient platform.
MAZAK INTEGREX E-410HS – AXIS
| AXIS SPECIFICATIONS | DETAILS |
|---|---|
| Number of Axes | Multi-Axis CNC Turn-Mill System |
| X-Axis Travel | ~615 mm (24.2 in) |
| Y-Axis Travel | ~210 mm (8.2 in) |
| Z-Axis Travel | ~1,100 mm (43.3 in) |
| B-Axis Rotation | 225° |
| C-Axis Control | Full contouring |
| Rapid Traverse Rate | Up to 30 m/min |
| Positioning Accuracy | ±0.0002 in (estimated) |
| Repeatability | ±0.0001 in (estimated) |
MAZAK INTEGREX E-410HS – AXIS TRAVELS / WORK ENVELOPE
| WORK ENVELOPE | DETAILS |
|---|---|
| Machine Type | Multi-Tasking CNC Turn-Mill Center |
| Chuck Size | 12 in |
| Maximum Swing | ~26 in |
| Maximum Turning Diameter | ~24 in |
| Maximum Turning Length | ~60 in |
| Bar Capacity | ~4.0 in |
| Setup Style | Complete machining in one setup |
MAZAK INTEGREX E-410HS – CAPACITY / TABLE
| CAPACITY SPECIFICATIONS | DETAILS |
|---|---|
| Machine Structure | Heavy-duty multitasking frame |
| Production Type | Complete part machining |
| Material Capability | Steel, Titanium, Inconel, Aluminum |
| Application Focus | Aerospace / Energy / Precision Engineering |
| Machining Capability | Turning + Milling + Drilling + Tapping |
MAZAK INTEGREX E-410HS – SPINDLE
| SPINDLE SPECIFICATIONS | DETAILS |
|---|---|
| Main Spindle Speed | ~3,300 RPM |
| Milling Spindle Speed | Up to 12,000 RPM |
| Main Spindle Power | ~40 HP |
| Milling Spindle Power | ~25 HP |
| Spindle Bore | ~4.4 in |
| Spindle Type | Live tooling milling spindle |
| Machining Style | Simultaneous turn-mill operations |
MAZAK INTEGREX E-410HS – TOOL CHANGER
| TOOLING SPECIFICATIONS | DETAILS |
|---|---|
| Tool Magazine Type | Automatic tool changer |
| Tool Capacity | 40–80 tools |
| Tool System | KM tooling / Capto compatible |
| Rotary Tool Capability | Full live tooling |
| Tool Change Type | Random access ATC |
| Tool Monitoring | Automatic tool life management |
MAZAK INTEGREX E-410HS – CONTROL SYSTEM
| CONTROL INFORMATION | DETAILS |
|---|---|
| CNC Control | Mazatrol Fusion 640MT |
| Programming Type | Conversational + EIA/ISO |
| Display Type | Color LCD interface |
| Connectivity | Ethernet / RS232 |
| Simulation | Mazatrol machining simulation |
| Advanced Features | Simultaneous turning & milling |
MAZAK INTEGREX E-410HS – COOLANT / DUST / WATER MANAGEMENT
| COOLANT SYSTEM | DETAILS |
|---|---|
| Coolant Type | Flood coolant system |
| High Pressure Coolant | Optional |
| Chip Removal | Chip conveyor |
| Tool Setter | Automatic tool eye |
| Lubrication | Automatic centralized lubrication |
| Thermal Control | Spindle thermal compensation |
MAZAK INTEGREX E-410HS – POWER REQUIREMENTS
| POWER SPECIFICATIONS | DETAILS |
|---|---|
| Voltage | 220V / 440V |
| Phase | 3 Phase |
| Power Requirement | ~80–100 KVA |
| Air Requirement | 90–100 PSI |
| Electrical Type | Industrial CNC supply |
MAZAK INTEGREX E-410HS – DIMENSIONS
| MACHINE DIMENSIONS | DETAILS |
|---|---|
| Machine Length | ~240–280 in |
| Machine Width | ~120–140 in |
| Machine Height | ~110–125 in |
| Machine Weight | ~28,000–34,000 lbs |
| Floor Space Requirement | Large industrial footprint |
MAZAK INTEGREX E-410HS – GENERAL INFORMATION
| GENERAL INFORMATION | DETAILS |
|---|---|
| Machine Type | Multi-Tasking CNC Turn-Mill Center |
| Manufacturer | Mazak |
| Year | 2002 |
| Primary Application | Complex one-setup machining |
| Typical Industries | Aerospace, Medical, Oil & Gas |
| Automation Level | High |
| Used Market Demand | Very High |
| Reliability | Proven industrial platform |
INDUSTRIES THAT USE MAZAK INTEGREX E-410HS – 2002
The MAZAK INTEGREX E-410HS is widely used in aerospace manufacturing for turbine shafts, landing gear components, aerospace housings, and titanium structural parts requiring multiple machining operations.
Oil and gas industries rely on the machine for valve bodies, hydraulic systems, drilling components, pump shafts, and stainless steel production parts requiring both turning and milling capability.
Medical manufacturers use the machine for orthopedic hardware, surgical components, implant tooling, and precision stainless steel medical assemblies where dimensional accuracy is critical.
Automotive and motorsports industries utilize the E-410HS for prototype development, drivetrain components, billet-machined housings, and high-performance precision parts.
General precision engineering companies also use the machine for industrial equipment components, tooling systems, and high-complexity production parts requiring multitasking machining capability.
TYPICAL PARTS MAZAK INTEGREX E-410HS CAN PRODUCE
The MAZAK INTEGREX E-410HS can produce turbine shafts, aerospace components, hydraulic manifolds, medical parts, transmission housings, oil field equipment, and complex billet-machined assemblies.
The machine excels at simultaneous turning and milling operations including contour machining, angled drilling, tapping, deep boring, threading, and multi-surface finishing.
Its multitasking capability allows manufacturers to complete highly complex components in a single setup while improving machining accuracy and reducing production time.
WHY CHOOSE MAZAK INTEGREX E-410HS – 2002
The MAZAK INTEGREX E-410HS is chosen because it offers advanced multi-tasking machining capability that dramatically improves manufacturing efficiency. Instead of requiring separate turning and milling machines, the E-410HS combines multiple operations into one highly capable platform.
One of the machine’s biggest advantages is setup reduction. By completing multiple machining operations in one cycle, manufacturers reduce handling time, improve repeatability, and minimize cumulative setup errors. This results in better dimensional accuracy and improved overall productivity.
The machine’s high-speed milling spindle allows aggressive machining while maintaining excellent surface finishes and tight tolerances. The Y-axis and B-axis functionality provide flexibility for contour machining, off-center drilling, and angled milling operations.
Another major advantage is the Mazatrol Fusion control system, which offers powerful conversational programming capabilities alongside standard EIA/ISO programming. Many machinists prefer Mazatrol controls because they simplify complex machining operations and reduce programming time.
The E-410HS also provides strong long-term reliability due to Mazak’s durable construction and industrial-grade mechanical systems. Many manufacturers continue operating these machines successfully after years of production use.
WHY BUY USED MAZAK INTEGREX E-410HS – 2002
Buying a used MAZAK INTEGREX E-410HS – 2002 gives manufacturers access to premium multi-tasking machining technology at a significantly lower cost compared to purchasing a newer multitasking system. Even though the machine is from an earlier generation of INTEGREX models, it remains highly capable and competitive for many complex machining applications.
One of the biggest benefits of buying used is cost savings. New multi-tasking turn-mill machines can require very large capital investments, while a used INTEGREX E-410HS can provide similar production flexibility at a fraction of the cost. This makes the machine especially attractive for job shops, aerospace suppliers, medical manufacturers, and precision engineering companies looking to expand capability without overspending.
Another major advantage is production efficiency. The machine allows turning, milling, drilling, tapping, and contouring operations to be completed in one setup, reducing labor costs and minimizing production bottlenecks. Shops can replace multiple standalone machines with one multitasking system, improving workflow and maximizing floor space efficiency.
Many used E-410HS machines are also equipped with valuable factory-installed options such as high-pressure coolant systems, probing packages, chip conveyors, tool presetters, and large-capacity tool magazines. These options add significant value and can reduce additional setup costs for buyers.
Mazak machines are known for excellent long-term durability and strong mechanical reliability. Properly maintained INTEGREX machines often remain productive for decades, making them strong long-term investments for manufacturers.
The machine also maintains strong resale demand because of its flexibility, reputation, and ability to handle highly complex parts efficiently. Many manufacturers specifically search for used INTEGREX models because they offer proven multi-tasking capability and strong production performance.
HOW MUCH DOES A USED MAZAK INTEGREX E-410HS COST?
The cost of a used MAZAK INTEGREX E-410HS – 2002 depends on machine condition, spindle hours, tooling packages, installed options, and maintenance history. Machines with lower operating hours, upgraded accessories, and excellent service records generally command higher prices in the used machinery market.
| USED MAZAK INTEGREX E-410HS PRICE RANGE | ESTIMATED COST |
|---|---|
| Basic Machines | $70,000 – $110,000 |
| Standard Production Machines | $110,000 – $160,000 |
| Well-Maintained Machines | $160,000 – $230,000 |
| Fully Equipped Machines | $230,000+ |
Machines equipped with high-pressure coolant systems, probing packages, large tool magazines, automation integration, bar feeders, and advanced tooling systems typically sell at premium price levels.
Several factors influence the final market value of a used INTEGREX E-410HS. Buyers closely evaluate spindle condition, axis wear, backlash levels, live tooling functionality, hydraulic systems, and Mazatrol control performance. Maintenance history and overall machine care also play major roles in determining pricing.
Despite being a 2002 model, the MAZAK INTEGREX E-410HS remains highly respected in the used CNC market because of its multitasking flexibility, durable construction, and ability to replace multiple standalone machines with one integrated machining solution. Many manufacturers continue purchasing these systems because they deliver excellent production capability while significantly reducing setup time and improving overall machining efficiency.
