USED MAZAK INTEGREX I-200S – 2011

The MAZAK INTEGREX I-200S – 2011 is a highly advanced multi-tasking CNC turn-mill machining center designed to complete complex parts in a single setup with exceptional accuracy and efficiency. Manufactured by Mazak, one of the world’s most respected CNC machine tool builders, the INTEGREX i-Series represents a major evolution in modern manufacturing technology by combining the capabilities of a CNC lathe, machining center, and 5-axis machining platform into one integrated system. The I-200S model is particularly popular because it offers an excellent balance between machining capacity, flexibility, speed, and floor space efficiency.

The 2011 MAZAK INTEGREX I-200S is widely used in aerospace, medical, automotive, energy, defense, and high-precision engineering industries where complex components require multiple machining operations. The “S” configuration includes a secondary spindle that allows DONE IN ONE® machining capability. This means the machine can automatically transfer the part from the main spindle to the sub-spindle for complete front-side and back-side machining without operator intervention. This dramatically reduces setup time, improves dimensional consistency, and minimizes handling errors.

The machine typically features dual spindles, a high-speed milling spindle, full Y-axis travel, B-axis contouring capability, C-axis positioning, automatic tool changer, and Mazatrol Matrix CNC control system. The INTEGREX I-200S is capable of performing turning, milling, drilling, tapping, contour machining, threading, and simultaneous multi-axis operations while maintaining excellent surface finish quality and tight tolerances.

The machine is commonly used for machining steel, aluminum, stainless steel, titanium, Inconel, and hardened alloys used in demanding aerospace and medical applications. One of the strongest advantages of the I-200S is its ability to consolidate multiple manufacturing operations into one platform, allowing manufacturers to reduce labor costs, improve workflow, and increase production efficiency.

In the used CNC machinery market, the MAZAK INTEGREX I-200S remains one of the most respected multitasking machining systems because of its reliability, advanced capability, strong automation compatibility, and proven long-term production performance.

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MAZAK INTEGREX I-200S – AXIS

AXIS SPECIFICATIONS	DETAILS
Number of Axes	5-Axis Multi-Tasking CNC System
X-Axis Travel	535 mm (21.1 in)
Y-Axis Travel	210 mm (8.2 in)
Z-Axis Travel	1,065 mm (41.9 in)
W-Axis Travel	1,050 mm (estimated)
B-Axis Rotation	225°
C-Axis Control	0.0001° indexing
Rapid Traverse Rate	Up to 1,575 IPM
Positioning Accuracy	±0.0001 in (estimated)
Repeatability	±0.00008 in (estimated)

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MAZAK INTEGREX I-200S – AXIS TRAVELS / WORK ENVELOPE

WORK ENVELOPE	DETAILS
Machine Type	Multi-Tasking CNC Turn-Mill Center
Main Chuck Size	8 in
Sub Chuck Size	8 in
Maximum Swing	25 in
Maximum Cutting Diameter	20.7 in
Maximum Machining Length	40 in
Bar Capacity	3 in
Setup Style	DONE IN ONE® machining

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MAZAK INTEGREX I-200S – CAPACITY / TABLE

CAPACITY SPECIFICATIONS	DETAILS
Machine Structure	Heavy-duty multitasking frame
Production Type	Complete part machining
Material Capability	Steel, Titanium, Inconel, Aluminum
Application Focus	Aerospace / Medical / Energy
Machining Capability	Turning + Milling + Drilling + Tapping

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MAZAK INTEGREX I-200S – SPINDLE

SPINDLE SPECIFICATIONS	DETAILS
Main Spindle Speed	5,000 RPM
Sub Spindle Speed	5,000 RPM
Milling Spindle Speed	12,000 RPM
Main Spindle Power	30 HP
Sub Spindle Power	30 HP
Milling Spindle Power	25 HP
Spindle Nose	A2-6
Spindle Bore	3 in
Spindle Taper	HSK / KM63

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MAZAK INTEGREX I-200S – TOOL CHANGER

TOOLING SPECIFICATIONS	DETAILS
Tool Magazine Type	Automatic tool changer
Tool Capacity	36–72 tools
Tool System	KM63 / Capto capable
Rotary Tool Capability	Full live tooling
Maximum Tool Weight	22 lbs
Tool Change Type	Random access ATC

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MAZAK INTEGREX I-200S – CONTROL SYSTEM

CONTROL INFORMATION	DETAILS
CNC Control	Mazatrol Matrix
Programming Type	Conversational + EIA/ISO
Display Type	Advanced color LCD
Connectivity	Ethernet / USB
Simulation	Full machine simulation
Advanced Features	Simultaneous multi-axis machining
Automation Support	Bar feeder / robotic integration

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MAZAK INTEGREX I-200S – COOLANT / DUST / WATER MANAGEMENT

COOLANT SYSTEM	DETAILS
Coolant Type	Flood coolant system
Through Spindle Coolant	High-pressure capable
Chip Removal	Chip conveyor
Tool Setter	Automatic tool measurement
Probing System	Renishaw probe compatible
Lubrication	Automatic centralized lubrication

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MAZAK INTEGREX I-200S – POWER REQUIREMENTS

POWER SPECIFICATIONS	DETAILS
Voltage	220V / 440V
Phase	3 Phase
Power Requirement	~60–80 KVA
Air Requirement	90–100 PSI
Electrical Type	Industrial CNC supply

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MAZAK INTEGREX I-200S – DIMENSIONS

MACHINE DIMENSIONS	DETAILS
Machine Length	~170–210 in
Machine Width	~110–130 in
Machine Height	~105–120 in
Machine Weight	~22,000–28,000 lbs
Floor Space Requirement	Medium-to-large industrial footprint

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MAZAK INTEGREX I-200S – GENERAL INFORMATION

GENERAL INFORMATION	DETAILS
Machine Type	Multi-Tasking CNC Turn-Mill Center
Manufacturer	Mazak
Year	2011
Primary Application	Complex one-setup machining
Typical Industries	Aerospace, Medical, Automotive
Automation Level	Very High
Used Market Demand	Extremely High
Reliability	Premium industrial platform

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INDUSTRIES THAT USE MAZAK INTEGREX I-200S – 2011

The MAZAK INTEGREX I-200S is widely used in aerospace manufacturing for turbine shafts, hydraulic systems, titanium aerospace components, structural housings, and high-precision assemblies requiring simultaneous turning and milling operations.

Medical device manufacturers rely on the machine for orthopedic implants, surgical tools, dental components, stainless steel medical hardware, and complex precision-machined assemblies where tight tolerances and surface finish quality are critical.

Oil and gas manufacturers use the I-200S for valve bodies, pump shafts, drilling components, manifolds, and high-strength alloy production parts requiring multiple machining operations in one setup.

Automotive and motorsports industries utilize the machine for drivetrain components, transmission housings, prototype development, turbocharger assemblies, and billet-machined precision parts.

General precision engineering companies also use the machine for industrial equipment components, tooling systems, and high-complexity production applications requiring advanced multi-axis machining capability.

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TYPICAL PARTS MAZAK INTEGREX I-200S CAN PRODUCE

The MAZAK INTEGREX I-200S can produce aerospace shafts, orthopedic implants, hydraulic manifolds, turbine components, medical hardware, transmission parts, oil field equipment, and complex billet-machined assemblies.

The machine excels at turning, contour milling, angled drilling, tapping, threading, deep boring, simultaneous multi-axis machining, and complete front-side and back-side machining operations.

Its DONE IN ONE® machining capability significantly improves production efficiency while maintaining exceptional dimensional accuracy and repeatability.

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WHY CHOOSE MAZAK INTEGREX I-200S – 2011

The MAZAK INTEGREX I-200S is chosen because it offers exceptional multi-tasking capability in a compact and highly productive machining platform. Manufacturers can dramatically reduce setup time and eliminate multiple machine transfers by completing highly complex parts in one setup.

One of the biggest advantages of the machine is its combination of turning and milling capability with dual spindles and B-axis contouring. The machine supports simultaneous multi-axis machining, Y-axis contouring, live tooling operations, and automated part transfer between the main spindle and sub-spindle.

The Mazatrol Matrix control system provides advanced conversational programming, full machine simulation, and high-speed processing capability. Many machinists prefer Mazatrol controls because they simplify complex machining operations and improve programming efficiency.

Another major advantage is machining accuracy. Because the machine eliminates multiple setups, cumulative positioning errors are minimized, resulting in improved dimensional consistency and superior surface finishes.

The machine’s rigid construction, high-speed milling spindle, and advanced thermal compensation systems allow aggressive machining while maintaining excellent repeatability and precision.

Many manufacturers choose the INTEGREX I-series because of Mazak’s reputation for reliability, automation capability, and long-term production performance in demanding industrial environments.

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WHY BUY USED MAZAK INTEGREX I-200S – 2011

Buying a used MAZAK INTEGREX I-200S – 2011 allows manufacturers to acquire advanced multi-tasking machining capability at a significantly lower investment cost compared to purchasing a new multitasking CNC machine. Even though the machine remains highly advanced by current standards, used equipment provides major cost savings while still delivering exceptional production capability.

One of the biggest advantages of purchasing a used I-200S is value retention. New multi-tasking CNC systems equipped with dual spindles and simultaneous multi-axis capability can require very large capital investments. A used machine provides comparable flexibility and productivity at a much lower acquisition cost, making it attractive for both production facilities and growing job shops.

Another major benefit is improved manufacturing efficiency. The machine combines turning, milling, drilling, tapping, contouring, and sub-spindle machining into one integrated platform. Shops can replace multiple standalone machines, reduce setup time, improve workflow, and lower labor costs while increasing throughput.

Many used I-200S machines are equipped with valuable factory-installed options such as Renishaw probing systems, high-pressure coolant, automation interfaces, expanded tool magazines, simultaneous machining software, and chip conveyors. These options add significant production value without requiring additional investment from the buyer.

Mazak machines are also widely known for strong mechanical durability and excellent long-term reliability. Properly maintained INTEGREX systems can continue operating efficiently for many years in aerospace, medical, and precision manufacturing environments.

The machine also maintains strong resale value because of its reputation, multitasking capability, and continued demand in the used CNC market. Many manufacturers actively search for used INTEGREX machines because they offer excellent productivity, automation compatibility, and precision machining performance.

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HOW MUCH DOES A USED MAZAK INTEGREX I-200S COST?

The cost of a used MAZAK INTEGREX I-200S – 2011 depends on machine condition, spindle hours, installed options, tooling packages, maintenance history, and automation capability. Machines equipped with advanced software packages, probing systems, simultaneous machining capability, and low operating hours generally command higher pricing in the used machinery market.

USED MAZAK INTEGREX I-200S PRICE RANGE	ESTIMATED COST
Basic Machines	$160,000 – $220,000
Standard Production Machines	$220,000 – $320,000
Well-Maintained Machines	$320,000 – $425,000
Fully Equipped Machines	$425,000+

Machines equipped with high-pressure coolant systems, automation integration, Renishaw probing, expanded tooling systems, bar feeders, and advanced software packages typically sell at premium price levels.

Several factors influence pricing for a used I-200S. Buyers carefully inspect spindle condition, B-axis accuracy, live tooling functionality, axis backlash, sub-spindle performance, and Mazatrol Matrix control condition before determining machine value.

Even in today’s competitive used CNC market, the MAZAK INTEGREX I-200S remains one of the most respected multitasking machining systems available. Its ability to replace multiple machines, reduce setup time, and efficiently produce highly complex precision components makes it an excellent long-term investment for advanced manufacturing operations.