The Mazak FJW-100/160 is a large double-column (gantry-style) vertical machining center specifically designed for heavy-duty, high-precision 5-face machining of large workpieces. Unlike the FJV series, the FJW series is purpose-built for integrated multi-surface machining, with a standard automatic angle head that allows machining of multiple faces without repositioning the part.
The machine is equipped with a BT50 high-torque spindle, typically operating up to 6,000 RPM and delivering torque up to 828 Nm, making it ideal for rough machining of steel and cast iron. It features a large table size of approximately 4,000 × 2,000 mm and a wide column spacing of around 2,650 mm, allowing it to handle large and heavy components with ease.
A key feature is the W-axis controlled cross rail, which enables vertical adjustment for tall workpieces while maintaining rigidity and accuracy. The automatic angle head can index in 5° increments (up to 72 positions), allowing continuous machining of top and side surfaces in a single setup.
Combined with Mazak’s MAZATROL SmoothG CNC control, the FJW-100/160 offers advanced programming, process integration, and high productivity. Overall, it is designed for efficient, high-power machining of large, complex components in industries such as energy, aerospace, and heavy equipment manufacturing.
MAZAK FJW-100/160SPECIFICATIONS
MAZAK FJW-100/160 – AXIS
Number of Axes: 3 Axes
Axis Configuration: Double Column (Gantry Type) Vertical Machining Center
Axis Movement Type: Linear X, Y, Z axes
Design: Wide double-column structure for large and heavy workpieces
MAZAK FJW-100/160 – AXIS TRAVELS
X-Axis Travel: 4,200 mm (165.35 in)
Y-Axis Travel: 2,000 mm (78.74 in)
Z-Axis Travel: 800 mm (31.50 in)
MAZAK FJW-100/160 – CAPACITY
Table Size: 4,000 mm x 1,800 mm
Max Table Load: Approx. 6,000 – 8,000 kg
Workpiece Capability: Very large and heavy components
Distance Between Columns: Approx. 2,000 mm
MAZAK FJW-100/160 – SPINDLE
Spindle Speed: Up to 6,000 – 8,000 RPM
Spindle Taper: BT50 / CAT 50
Spindle Power: Approx. 37 – 45 kW
Spindle Type: High-torque, heavy-duty spindle
MAZAK FJW-100/160 – TABLE
Table Size: 4,000 mm x 1,800 mm
Table Type: Fixed worktable
Table Design: Wide table for oversized parts
Load Capacity: Designed for heavy industrial machining
Tool Features: Supports large tooling for heavy cuts
MAZAK FJW-100/160 – FEEDRATES
Rapid Traverse Rate: High-speed rapids
Cutting Feed Rate: Programmable
Guideways: Box ways or linear guides (model dependent)
Performance: Stable cutting under heavy loads
MAZAK FJW-100/160 – COOLANT & CHIP MANAGEMENT
Coolant System: Flood coolant
Through-Spindle Coolant: Optional
Chip Removal: Heavy-duty chip conveyor
Enclosure: Full enclosure for safety and cleanliness
MAZAK FJW-100/160 – CONTROL SYSTEM
CNC Control: MAZATROL (varies by generation)
Programming: Conversational and EIA/ISO
Interface: Operator-friendly control panel
Feature: Optimized for large-scale machining
MAZAK FJW-100/160 – POWER & AIR REQUIREMENTS
Power Supply: 3 Phase industrial power
Power Consumption: Approx. 40 – 50 kW
Air Requirement: Clean compressed air
Air Pressure: Standard industrial supply
MAZAK FJW-100/160 – DIMENSIONS
Machine Footprint: Very large industrial footprint
Machine Weight: Approx. 35,000 – 45,000 kg
Structure: Extra-wide double-column frame
Design: Built for maximum rigidity and load capacity
MAZAK FJW-100/160 – GENERAL INFORMATION
Machine Type: Vertical machining center
Design Advantage: Wide gantry structure for large parts
Application: Large-scale and heavy-duty machining
Build: Engineered for strength, stability, and precision
INDUSTRIES THAT USE MAZAK FJW-100/160
Aerospace
Energy & Power Generation
Heavy Equipment
Shipbuilding
Oil & Gas
TYPICAL PARTS MAZAK FJW-100/160 CAN PRODUCE
Large structural frames
Heavy machinery bases
Turbine components
Oversized housings
Industrial plates and fixtures
WHY CHOOSE MAZAK FJW-100/160
Extremely large machining capacity
Wide table supports oversized components
High-torque spindle for heavy-duty cutting
Exceptional rigidity and stability
Ideal for demanding industrial applications
WHY BUY USED MAZAK FJW-100/160
Buying a used Mazak FJW-100/160 is a highly strategic investment for manufacturers requiring large-part machining with integrated 5-face capability at a reduced cost. These machines are engineered for heavy-duty industrial use, meaning they retain rigidity, accuracy, and performance even after years of operation when properly maintained.
One of the biggest advantages is process integration. The standard automatic angle head allows full 5-face machining in a single setup, significantly reducing handling time, improving geometric accuracy, and increasing productivity. This capability remains valuable even in older machines, making them highly competitive in modern production environments.
From a performance standpoint, the high-torque spindle (up to 828 Nm) ensures efficient material removal in heavy steel and cast iron applications, making the machine ideal for demanding industries. The rigid double-column structure further enhances stability and minimizes vibration during long machining cycles.
Cost savings are a major benefit, with used machines typically priced 40–70% lower than new models. Machines with moderate cutting hours (10,000–20,000 hours) often provide the best balance between cost and remaining life.
Cutting time is critical for this model. Machines with high hours (20,000+)—especially in heavy-duty applications—may require spindle or guideway refurbishment. However, a well-maintained, low-hour machine can still deliver near-new performance and strong ROI.
HOW MUCH DOES A USED MAZAK FJW-100/160COST?
The cost of a used Mazak FJW-100/160 varies significantly based on manufacturing year, condition, configuration, and most importantly, cutting hours and application type. As a large, high-power 5-face machining center, it is positioned at the higher end of the used CNC market.
Machines manufactured before 2000 or early-generation equivalents typically range from $40,000 to $90,000. These machines often have very high cutting hours (20,000–40,000+) and may require refurbishment, particularly in spindle assemblies, angle head systems, and axis components.
Models from 2000–2010 generally fall between $90,000 and $200,000. This category offers strong value, especially for machines with 10,000–20,000 cutting hours and good maintenance records. Machines with well-maintained angle heads and upgraded controls tend to command higher prices.
Newer machines from 2010–2025 typically range from $200,000 to $450,000+, depending on condition, features, and usage. Low-hour machines (under 10,000 cutting hours), particularly those used in lighter materials or less aggressive cutting environments, can achieve premium pricing.
Ultimately, cutting time is more important than age. A heavily used newer machine may be less valuable than an older, well-maintained unit. Buyers should prioritize spindle condition, angle head functionality, and service history to accurately determine the machine’s true value.