USED MAZAK INTEGREX I-500

The Mazak Integrex i-500 is a high-performance multi-tasking CNC machine designed to handle large, complex components with precision and efficiency. As part of Mazak’s advanced i-Series, it combines turning, milling, drilling, and even specialized processes such as gear hobbing and deep drilling into a single platform. This “DONE IN ONE” capability allows complete part machining in one setup, significantly reducing handling time and improving accuracy.

The machine features full 5-axis simultaneous machining with a B-axis milling spindle and a high-precision C-axis, enabling complex geometries and tight tolerances. It supports a large machining envelope with a maximum machining diameter of approximately 700 mm and extended bed lengths exceeding 3000 mm, making it suitable for large shafts and complex parts. The i-500 is equipped with high-speed milling spindles (up to 12,000–20,000 RPM depending on configuration) and multiple turning spindle options with varying torque and bore sizes.

Advanced features such as Mazatrol SmoothAi control, thermal compensation systems, and high-accuracy feedback ensure consistent performance during long cutting cycles. Overall, the Integrex i-500 is designed for industries like aerospace, oil & gas, and precision engineering where complex, large components require high accuracy and process integration.

MAZAK INTEGREX I-500 SPECIFICATIONS

WHY BUY USED MAZAK INTEGREX I-500

Buying a used Mazak Integrex i-500 is a strategic choice for manufacturers looking to access high-end multi-tasking capability at a significantly reduced cost. One of the primary advantages is cost savings, typically ranging from 40% to 70% compared to a new machine, depending on age, configuration, and cutting hours. Given the machine’s advanced capabilities and large machining envelope, new units require a substantial capital investment, making the used market highly attractive.

Cutting time is one of the most important factors when evaluating a used i-500. Machines with high cutting hours are generally more affordable but may require maintenance on key components such as the milling spindle, B-axis assembly, and guideways. However, due to Mazak’s strong engineering and build quality, even high-hour machines can remain productive if properly maintained. Machines with low cutting time command a premium due to reduced wear and longer operational life.

Another major advantage is process consolidation. The i-500 allows multiple operations to be completed in one setup, reducing labor, setup time, and potential errors. Additionally, used machines are typically available much faster than new ones, which often have long lead times. Many used machines also include tooling packages, tailstocks, and automation options, further increasing value and return on investment.

HOW MUCH DOES A USED MAZAK INTEGREX I-500 COST?

The cost of a used Mazak Integrex i-500 varies significantly depending on the year of manufacture, condition, configuration, and especially cutting time. Machines built before 2000 are generally not applicable to this model, as the i-Series was introduced later, but early-generation units from the early 2000s can typically range from $150,000 to $300,000. These machines often have higher cutting hours and may require refurbishment, making them suitable for less demanding applications.

Models from 2000 to 2010 generally fall within the $300,000 to $600,000 range. Machines in this category with moderate cutting time and a strong maintenance history are considered the best value, offering advanced multi-tasking capability at a reasonable cost. These machines are widely used in job shops and production environments handling medium to large components.

More recent machines from 2010 to 2025 can range from $600,000 to over $1,200,000, particularly if equipped with advanced Mazatrol controls, automation systems, and low cutting hours. Machines with minimal cutting time command higher prices due to reduced wear and longer service life. Additional factors such as spindle configuration, bed length, and tooling packages can further influence pricing. Overall, cutting time remains a key factor in determining value, as it directly impacts machine reliability, maintenance costs, and long-term performance.