The Mazak Integrex e-500H-S is an advanced multi-tasking CNC machine designed to integrate turning and milling operations into a single, highly efficient platform. As part of Mazak’s “DONE IN ONE” philosophy, the machine enables complete part machining in one setup, eliminating the need for multiple machines and reducing handling time. It features dual spindles, a powerful milling head with B-axis movement, and full 5-axis capability, allowing for complex geometries and high-precision machining. The machine is specifically built for large-diameter and long shaft-type components, with a maximum machining diameter of around 820 mm and extended bed configurations up to 3000 mm. The e-500H-S is equipped with high-speed milling capabilities up to 10,000 RPM and robust turning spindles reaching 3,300 RPM, ensuring versatility across a wide range of materials and applications. Its rigid construction, high torque output, and thermal stability make it suitable for heavy-duty industries such as aerospace, oil & gas, and energy. The machine also supports large tool magazine capacities and automation features, enabling long unattended cutting cycles. Overall, the Integrex e-500H-S is engineered for manufacturers seeking to improve productivity, accuracy, and operational efficiency in complex part production environments.
MAZAK INTEGREX E-500H-S SPECIFICATIONS
MAZAK INTEGREX E-500H-S – AXIS
X-Axis (Linear Movement)
Y-Axis (Vertical Movement)
Z-Axis (Longitudinal Movement)
B-Axis (Rotary Milling Spindle Head)
C-Axis (Main & Second Spindle Rotation)
Simultaneous 5-Axis Machining Capability
MAZAK INTEGREX E-500H-S – AXIS TRAVELS
X-Axis Travel: Approx. 870 mm
Y-Axis Travel: Approx. 300 mm
Z-Axis Travel: Approx. 2,500 mm
B-Axis Rotation: -30° to +210°
C-Axis Rotation: 360° Continuous (Main & Sub Spindle)
MAZAK INTEGREX E-500H-S – CAPACITY
Maximum Swing Over Bed: Approx. 900 mm
Maximum Turning Diameter: Approx. 800 mm
Maximum Turning Length: Approx. 2,000–2,500 mm
Maximum Workpiece Weight: Up to 5,000 kg (with support)
Full Part Transfer Capability (Main to Sub Spindle)
MAZAK INTEGREX E-500H-S – SPINDLE
Main Spindle Speed: Up to 3,000 RPM
Sub Spindle Speed: Up to 3,000 RPM
Spindle Motor Power: Approx. 45–55 kW (Main)
Sub Spindle Motor Power: Approx. 30–45 kW
Spindle Bore: Approx. 150 mm
High Torque for Heavy-Duty Cutting
MAZAK INTEGREX E-500H-S – TABLE
Dual Spindle Configuration (Main + Sub)
Integrated Chuck System
Optional Tailstock (for specific setups)
Optional Steady Rest Support
Heavy-Duty Workholding Capability
MAZAK INTEGREX E-500H-S – TOOL TURRET
Tool Capacity: 40–80 Tools (depending on configuration)
Automatic Tool Changer (ATC)
Milling, Turning, Drilling, and Tapping Capability
Efficient Chip Evacuation for Continuous Production
MAZAK INTEGREX E-500H-S – CONTROL SYSTEM
MAZATROL Smooth Control
Conversational Programming
EIA/ISO (G-Code) Compatibility
Advanced Tool Path Control
Collision Avoidance System
MAZAK INTEGREX E-500H-S – POWER & AIR REQUIREMENTS
Power Requirement: Approx. 80–110 kVA
Air Supply: Clean and Dry Air Required
Air Pressure: Approx. 5–7 bar
Optimized Energy Consumption
MAZAK INTEGREX E-500H-S – DIMENSIONS
Machine Length: Approx. 7,500–9,500 mm
Machine Width: Approx. 3,500 mm
Machine Height: Approx. 3,500 mm
Machine Weight: Approx. 28,000–38,000 kg
MAZAK INTEGREX E-500H-S – GENERAL INFORMATION
Multi-Tasking CNC Machine with Dual Spindles
Complete Front & Back Machining in One Setup
Reduced Cycle Time and Handling
High Precision and Repeatability
Ideal for Complex, Large Components
INDUSTRIES THAT USE MAZAK INTEGREX E-500H-S
Aerospace & Defense
Oil & Gas
Power Generation
Heavy Equipment Manufacturing
Automotive & Transportation
Marine & Shipbuilding
TYPICAL PARTS MAZAK INTEGREX E-500H-S CAN PRODUCE
Turbine Shafts
Long Cylindrical Components
Aerospace Structural Parts
Oilfield Components
Complex Multi-Operation Parts
Components Requiring Front & Back Machining
WHY CHOOSE MAZAK INTEGREX E-500H-S
Dual Spindle Enables Complete Machining
Eliminates Secondary Operations
Reduces Setup Time and Labor Costs
Improves Accuracy and Consistency
High Productivity for Large, Complex Parts
WHY BUY USED MAZAK INTEGREX E-500H-S
Purchasing a used Mazak Integrex e-500H-S is a practical solution for manufacturers aiming to access high-end multi-tasking technology at a significantly reduced investment. One of the biggest advantages is cost savings, often ranging between 40% and 70% compared to new machines, depending on the year, configuration, and cutting hours. Even older machines remain highly capable due to Mazak’s strong build quality and proven engineering. The e-500H-S is particularly valuable because it consolidates turning and milling into a single platform, reducing setup time, labor requirements, and overall production lead time. Another important factor is cutting time. Machines with higher cutting hours may come at lower prices but can still perform reliably if properly maintained. On the other hand, units with low cutting time command a premium due to longer remaining service life and reduced wear on key components like spindles and guideways. Used machines also offer faster availability compared to new builds, allowing businesses to scale operations quickly. Additionally, many used units come equipped with tooling, steady rests, and automation options, adding further value. For job shops and manufacturers handling complex parts, buying a used e-500H-S provides an excellent balance of performance, flexibility, and return on investment.
HOW MUCH DOES A USED MAZAK INTEGREX E-500H-SCOST?
The price of a used Mazak Integrex e-500H-S varies widely based on age, condition, configuration, and most importantly, cutting time. Machines manufactured before 2000 are relatively uncommon but can typically range from $100,000 to $180,000, especially if they have high cutting hours or require refurbishment. These machines are generally suited for less demanding applications or shops with in-house maintenance capabilities. Models built between 2000 and 2010 are more commonly available and typically fall within the $180,000 to $400,000 range. A 2005 model, for example, represents a mid-range option where pricing depends heavily on spindle hours, maintenance history, and included accessories. Machines with moderate cutting time in this category often provide the best value, balancing cost and performance. Newer machines from 2010 to 2025 can range from $400,000 to over $900,000, particularly if equipped with advanced controls, automation systems, and low cutting hours. These machines command higher prices due to improved technology and longer operational life. Ultimately, cutting time remains one of the most critical factors in determining value, as it directly impacts wear, reliability, and future maintenance costs.