The MAZAK INTEGREX i-200S is a versatile multi-tasking CNC machine that combines the capabilities of a high-precision turning center with a 5-axis machining center, allowing complex parts to be completed in a single setup. Designed with a rigid, thermally stable construction, this machine ensures consistent accuracy and surface quality even during extended production runs or intricate cutting operations. Its compact footprint and integrated design make it ideal for manufacturers who require both turning and milling operations without the need for multiple machines, significantly reducing setup times and improving overall workflow efficiency.
The INTEGREX i-200S is equipped with a powerful spindle and robust torque, capable of handling a wide variety of materials including steel, aluminum, and specialty alloys. Its simultaneous 5-axis machining capability allows operators to produce complex geometries and multi-sided components in one cycle, eliminating the need for repeated part handling and minimizing the risk of errors. The machine is controlled by the Mazak SmoothX CNC system, providing intuitive programming, seamless CAD/CAM integration, and advanced features such as adaptive feed control and automatic tool path optimization. These features enable faster cycle times while maintaining tight tolerances and high-quality finishes.
Automation options, including live tooling, large-capacity tool magazines, and probing systems, further enhance productivity and allow for extended unattended operation. The INTEGREX i-200S is particularly valued for producing highly detailed aerospace components, automotive parts, and precision-engineered products that require both turning and milling capabilities. Its multi-tasking design streamlines production, improves part accuracy, and reduces lead times, making it an ideal choice for manufacturers seeking a single machine solution for complex and precise machining tasks. With its combination of flexibility, reliability, and advanced control technology, the MAZAK INTEGREX i-200S delivers high efficiency and exceptional precision for modern manufacturing environments.
MAZAK INTEGREX I‑200SSPECIFICATIONS
MAIN SPINDLE
Spindle Nose: A2 6
Spindle Bore: ~65 mm
Max Speed: 5,000 rpm
Power Output: ~22 kW (~30 hp)
C-axis Control: 0.0001° resolution
SECOND SPINDLE
Spindle Nose: A2 6
Max Speed: 5,000 rpm
Power Output: ~15 kW (~20 hp)
Full contouring with synchronization
MILLING SPINDLE (B-AXIS)
Spindle Taper: HSK-A63 or Capto C6
Max Speed: 12,000 rpm
Power: ~22 kW (~30 hp)
Tilt Range (B-Axis): -30° to +210°
Simultaneous 5-axis motion
TRAVEL / AXES
X-Axis: 615 mm (24.2 in)
Y-Axis: 250 mm (±125 mm)
Z-Axis: 1,040 mm (40.9 in)
B-Axis: –30° to +210°, 0.0001° indexing
C-Axis (Spindles): Full contouring on both
TOOL CHANGER
Standard Capacity: 36 tools
Optional Capacity: Up to 72 tools
Tool Type: HSK-A63 / Capto
Max Tool Diameter: ~90 mm
Max Tool Length: ~300 mm
Max Tool Weight: ~8 kg
COOLANT & CHIP MANAGEMENT
Through-spindle coolant: Up to 70 bar
Full enclosure with chip conveyor
Mist/fume extraction ready
CONTROL & SOFTWARE
Control System: Mazatrol SmoothX
19″ Touch Screen with conversational and G-code support
Intelligent Thermal Shield and Spindle Health Monitoring
MAZAK INTEGREX I‑200S – GENERAL INFORMATION
Model: Mazak Integrex i 200S
Machine Type: Multi-Tasking Turning Center (Mill-Turn)
Axis Configuration: 5-axis machining with dual spindles and B-axis milling
Control: Mazatrol SmoothX CNC
Structure: Slant-bed with integral turning and milling capability
MAZAK INTEGREX I‑200S – CAPABILITIES
Complete turning, milling, drilling, and tapping in a single setup
Simultaneous 5-axis contouring for complex part geometries
Dual spindles for front and back-end machining
Tilting B-axis milling spindle for multi-surface machining
High-speed spindle and Y-axis for enhanced versatility
