USED MAZAK INTEGREX I‑500 AG

The Mazak INTEGREX I‑500 AG is a high‑capacity hybrid multi‑tasking CNC machine that combines precision turning, full 5‑axis milling, and integrated gear cutting into one advanced platform. As part of Mazak’s INTEGREX AG series, this machine is engineered to complete complex components — including detailed gear profiles — in a single setup, eliminating the need for dedicated gear cutting centers. The “AG” (Auto Gear) configuration incorporates gear skiving, gear hobbing, and gear milling operations alongside traditional machining, broadening its application range for high‑precision parts.

The I‑500 AG offers a larger work envelope compared with smaller INTEGREX models, typically accommodating parts with diameters up to roughly 800–900 mm and extended machining lengths. It features a robust turning spindle paired with a high‑speed B‑axis milling head capable of complex angular machining and multi‑surface contouring. Mazak’s rigid structural design with hybrid roller guideways provides stability and vibration control during heavy cutting and long production cycles. This machine’s gear‑integrated capability makes it particularly suitable for manufacturing components such as gear shafts, large housings with integral gear profiles, and precision transmission parts.

Equipped with MAZATROL SmoothAi control, the I‑500 AG offers intuitive programming, built‑in diagnostics, and automation integration for seamless production flow. Its multi‑process and gear machining flexibility make it a strong solution for aerospace, automotive, energy, and heavy industrial applications requiring both high accuracy and consolidated machining.

MAZAK INTEGREX I‑500 AG SPECIFICATIONS

WHY BUY USED MAZAK INTEGREX I‑500 AG

Purchasing a used Mazak INTEGREX I‑500 AG is an effective way for manufacturers to access advanced multi‑tasking and integrated gear machining capability without the higher investment needed for new equipment. The machine’s ability to combine turning, milling, and gear‑cutting in one setup reduces handling, setup time, and potential errors, improving cycle times and dimensional consistency. This “done‑in‑one” capability is especially valuable for shops producing complex parts with integral gear features, where precision and efficiency are critical.

Used I‑500 AG machines from 2010 to 2025 usually include MAZATROL Smooth or SmoothAi control systems, which simplify programming and offer enhanced diagnostics and automation compatibility. These controls help reduce setup time and support integration with robotic loaders, pallet changers, and other automation systems for improved throughput. Machines from 2000–2010 may not always include full AG gear functionality in earlier configurations, but they still provide robust multi‑tasking performance with older controls and strong mechanical construction. Pre‑2000 machines in this specific AG configuration are generally not available, as integrated gear machining variants represent newer machine technology.

Cutting time is a key evaluation factor for used machines; units with lower spindle and gear‑machining hours generally have less wear on critical components such as spindles, turrets, and gear drives, indicating longer remaining service life. Buyers should also consider maintenance history, included tooling, and automation readiness, as these aspects significantly influence value and long‑term productivity. Purchasing used allows manufacturers to expand capability while managing capital costs and depreciation.

HOW MUCH DOES A USED MAZAK INTEGREX I‑500 AG COST?

The cost of a used Mazak INTEGREX I‑500 AG varies based on age, condition, configuration, included gear‑machining features, and total cutting hours. Machines manufactured between 2010 and 2025 typically range from approximately $450,000 to $1,000,000. Units toward the higher end often include complete AG gear packages, low spindle and gear hours, modern MAZATROL SmoothAi controls, and additional options such as automation interfaces or comprehensive tooling packages. These enhancements increase productivity and contribute to higher resale values.

Machines from the 2000–2010 period are generally priced between $250,000 and $600,000, depending on condition, usage levels, and any upgrades. These older units may feature earlier control systems and higher accumulated hours but still deliver robust performance for multi‑tasking and gear‑integrated applications. Some machines may benefit from control or software updates to fully support modern gear machining software, which should be factored into the cost analysis.

Pre‑2000 units in this exact AG configuration are uncommon, as integrated gear‑cutting machinery in the larger INTEGREX series developed more recently. Cutting hours play a significant role in valuation; machines with higher spindle and gear‑machining usage may require refurbishment or component replacement, which can reduce their market value. Buyers should also consider included tooling, gear software packages, automation systems, and documented maintenance history, as these factors significantly impact total investment and long‑term return on ownership.