MAZAK INTEGREX I 100HST – 2023
USED MAZAK INTEGREX I 100HST – 2023
The MAZAK INTEGREX I 100HST – 2023 is a high-performance 5-axis multi-tasking CNC turning and milling center designed to combine turning, milling, drilling, boring, threading, and complex simultaneous 5-axis machining in a single setup. The HST configuration combines a main turning spindle, second turning spindle, milling spindle with B-axis, and lower turret, giving manufacturers the ability to complete complex components with significantly fewer setups.
Mazak’s INTEGREX i-H platform is designed around its DONE IN ONE machining concept, reducing work-in-process handling and improving part accuracy by completing multiple operations on the same machine. The i-100H ST uses 6-inch main and second chucks, with maximum machining diameter of approximately 600 mm (23.62″) and maximum machining length of approximately 850 mm (33.46″). The machine provides 535 mm X-axis travel, 210 mm Y-axis travel, and 900 mm Z-axis travel, making it capable of handling a broad range of small and medium-sized complex components.
The machine’s turning spindles can operate at 6,000 RPM, while the milling spindle is available with high-speed configurations up to 20,000 RPM. The B-axis provides a 240° range, enabling simultaneous 5-axis machining and angled milling operations.
For a 2023 machine, the MAZATROL SmoothAi CNC is a key feature, providing advanced programming, machining simulation, AI-assisted functions, and thermal compensation technologies.
MAZAK INTEGREX I 100HST – 2023 – AXIS
| Specification | Details |
|---|---|
| Machine Type | CNC Multi-Tasking Turning & Milling Center |
| Axis Configuration | 5-Axis Simultaneous |
| X-Axis | 535 mm / 21.06″ |
| Y-Axis | 210 mm / 8.27″ |
| Z-Axis | 900 mm / 35.43″ |
| X2-Axis | 210 mm / 8.27″ |
| Z2-Axis | 900 mm / 35.43″ |
| B-Axis | -30° to +210° / 240° Range |
| C-Axis | Main & Second Spindle |
| Second Spindle | Yes |
| Lower Turret | Yes |
| Simultaneous 5-Axis | Available |
The HST/ST configuration combines the second spindle and lower turret with the B-axis milling spindle, enabling highly integrated multi-tasking and simultaneous machining.
MAZAK INTEGREX I 100HST – 2023 – AXIS TRAVELS / WORK ENVELOPE
| Specification | Details |
|---|---|
| X-Axis Travel | 535 mm / 21.06″ |
| Y-Axis Travel | 210 mm / 8.27″ |
| Z-Axis Travel | 900 mm / 35.43″ |
| X2-Axis Travel | 210 mm / 8.27″ |
| Z2-Axis Travel | 900 mm / 35.43″ |
| B-Axis Range | -30° to +210° |
| Maximum Machining Diameter | 600 mm / 23.62″ |
| Maximum Machining Length | 850 mm / 33.46″ |
| Maximum Swing | Approx. 600 mm |
| Below Centerline X Capability | Approx. 50 mm / 1.97″ |
The long Z-axis travel and 210 mm Y-axis stroke allow the machine to perform off-centerline machining and complex milling operations while retaining a relatively compact footprint.
MAZAK INTEGREX I 100HST – 2023 – CAPACITY / WORKHOLDING
| Specification | Details |
|---|---|
| Main Chuck Size | 6″ |
| Second Chuck Size | 6″ |
| Maximum Machining Diameter | 600 mm / 23.62″ |
| Maximum Machining Length | 850 mm / 33.46″ |
| Main Spindle Bar Capacity | Approx. 52 mm / 2.05″ |
| Main Spindle Bore | Approx. 61 mm / 2.4″ |
| Spindle Nose | A2-5 |
| C-Axis Resolution | 0.0001° Main Spindle |
| Second Spindle C-Axis | 0.001° |
| Workholding | Chuck / Collet / Fixture Dependent |
The 6-inch main and second spindles provide excellent workholding flexibility for smaller precision components. The main spindle has approximately a 61 mm through-hole and 52 mm bar-work capacity.
MAZAK INTEGREX I 100HST – 2023 – SPINDLE
| Specification | Details |
|---|---|
| Main Spindle | Integral Motor Spindle |
| Main Spindle Speed | 6,000 RPM |
| Main Spindle Power | 11 kW / 15 HP |
| Main Spindle Continuous Power | 7.5 kW / 10 HP |
| Main Spindle Torque | Approx. 159 Nm |
| Second Spindle | Integral Motor Spindle |
| Second Spindle Speed | 6,000 RPM |
| Second Spindle Power | 11 kW / 15 HP |
| Milling Spindle | B-Axis Mounted |
| Milling Spindle Speed | Up to 20,000 RPM |
| Milling Spindle Power | Up to 24 kW / 32 HP |
| Milling Spindle Type | Compact High-Speed Spindle |
The standard turning spindle configuration uses 15 HP, 6,000 RPM integral motor spindles, while the milling spindle can be configured for high-speed machining. Mazak documentation lists a 12,000 RPM standard milling spindle and optional 20,000 RPM spindle, depending on configuration.
For a used 2023 machine, spindle condition is one of the most important valuation factors. Buyers should inspect spindle runout, bearing noise, thermal stability, C-axis positioning, drawbar condition, and high-speed milling performance.
MAZAK INTEGREX I 100HST – 2023 – TOOL TURRET
| Specification | Details |
|---|---|
| Upper Milling Tool Magazine | Automatic Tool Changer |
| Standard Magazine Capacity | 38 Tools |
| Optional Magazine | Larger Capacity Available |
| Tool Shank | HSK-A63 |
| Lower Turret | 12 Positions |
| Lower Turret Tool Size | 20 mm Turning Tool |
| Boring Bar Capacity | Approx. 32 mm |
| Lower Turret Rotary Tools | Optional |
| Lower Turret Milling Speed | Up to 10,000 RPM |
| Simultaneous Upper/Lower Machining | Yes |
The HST/ST configuration has a 12-position lower turret and an automatic milling tool magazine. A documented i-100H ST specification lists a 38-tool magazine, with larger tool-storage configurations available.
MAZAK INTEGREX I 100HST – 2023 – FEEDRATES
| Specification | Details |
|---|---|
| X-Axis Rapid Traverse | Approx. 1,890 IPM |
| Y-Axis Rapid Traverse | Approx. 1,575 IPM |
| Z-Axis Rapid Traverse | Approx. 1,575 IPM |
| X2-Axis Rapid | Approx. 1,575 IPM |
| Z2-Axis Rapid | Approx. 1,575 IPM |
| X Rapid Metric | Approx. 48 m/min |
| Y Rapid Metric | Approx. 40 m/min |
| Z Rapid Metric | Approx. 40 m/min |
| Simultaneous 5-Axis Feed | CNC Controlled |
| Feedrate Override | Standard |
The i-100H ST platform uses high-speed linear-axis movement designed to support complex simultaneous machining and minimize non-cutting time.
MAZAK INTEGREX I 100HST – 2023 – COOLANT & CHIP MANAGEMENT
| Specification | Details |
|---|---|
| Flood Coolant | Standard |
| High-Pressure Coolant | Optional / Configuration Dependent |
| Through-Spindle Coolant | Available |
| Chip Conveyor | Available |
| Coolant Filtration | Configuration Dependent |
| Mist Collector | Optional |
| Chip Evacuation | Horizontal Machine Design |
| Coolant Tank | Integrated |
| Oil Skimmer | Optional |
The horizontal machine design assists chip evacuation, while coolant and chip-conveyor configurations can be selected according to the production application. Current used examples of the i-100H platform can be equipped with 15-bar high-pressure coolant, chip conveyors, and mist separation systems.
MAZAK INTEGREX I 100HST – 2023 – CONTROL SYSTEM
| Specification | Details |
|---|---|
| CNC Control | MAZATROL SmoothAi |
| Control Manufacturer | Mazak |
| Programming | MAZATROL Conversational / G-Code |
| AI Functions | Yes |
| Digital Twin | Available |
| Cutting Advisor | Available |
| Simultaneous 5-Axis Control | Available |
| Thermal Compensation | Ai Thermal Shield |
| Tool Management | Integrated |
| Machining Simulation | Available |
| CAD/CAM Integration | Available |
The MAZATROL SmoothAi CNC is designed for high-speed, high-accuracy machining and includes AI-based functions, digital-twin capabilities, machining simulation, and Cutting Advisor technology.
MAZAK INTEGREX I 100HST – 2023 – AUTOMATION / PROBING
| Specification | Details |
|---|---|
| Workpiece Probe | Optional / Configuration Dependent |
| Tool Setter | Optional / Configuration Dependent |
| Bar Feeder | Available |
| Parts Catcher | Available |
| Gantry Loader | Available |
| Robot Integration | Supported |
| Stocker Integration | Supported |
| Automatic Tool Management | Yes |
| DONE IN ONE Machining | Yes |
| Automatic Part Transfer | Configuration Dependent |
The i-H platform has been specifically designed to facilitate automation integration. Mazak highlights the flat machine-front design as an advantage when integrating articulated robots and stockers.
MAZAK INTEGREX I 100HST – 2023 – POWER REQUIREMENTS
| Specification | Details |
|---|---|
| Main Spindle Motor | 11 kW / 15 HP |
| Second Spindle Motor | 11 kW / 15 HP |
| Milling Spindle | Up to 24 kW / 32 HP |
| Electrical Service | 3-Phase Industrial |
| Voltage | Configuration Dependent |
| Frequency | Configuration Dependent |
| Transformer | Configuration Dependent |
| Shop Air | Required |
| Electrical Cabinet | Integrated |
The actual electrical service should be verified from the individual machine’s electrical data plate, particularly when the machine is equipped with a high-speed milling spindle, high-pressure coolant, bar feeder, or automation.
MAZAK INTEGREX I 100HST – 2023 – DIMENSIONS
| Specification | Details |
|---|---|
| Machine Width | Approx. 134″ |
| Machine Length | Approx. 85″ |
| Machine Height | Approx. 98″ |
| Machine Weight | Approx. 25,419 lbs |
| Metric Weight | Approx. 11,530 kg |
| Floor Space | Large Industrial |
| Installation | Industrial |
| Rigging | Heavy Machine Rigging |
A published i-100H ST specification gives approximately 134″ x 85″ machine footprint, 98″ height, and 25,419-lb machine weight. Exact dimensions will vary depending on the bed length, chip conveyor, bar feeder, automation, and other accessories.
MAZAK INTEGREX I 100HST – 2023 – GENERAL INFORMATION
| Specification | Details |
|---|---|
| Manufacturer | Mazak |
| Model | INTEGREX i-100H ST / i-100HST |
| Year | 2023 |
| Machine Category | Multi-Tasking CNC |
| Machine Type | Turning & Milling Center |
| Axis Configuration | 5-Axis Simultaneous |
| Main Chuck | 6″ |
| Second Chuck | 6″ |
| Maximum Machining Diameter | 600 mm / 23.62″ |
| Maximum Machining Length | 850 mm / 33.46″ |
| Main Spindle Speed | 6,000 RPM |
| Second Spindle Speed | 6,000 RPM |
| Milling Spindle | Up to 20,000 RPM |
| B-Axis Range | 240° |
| Y-Axis Travel | 210 mm / 8.27″ |
| Z-Axis Travel | 900 mm / 35.43″ |
| Lower Turret | 12 Station |
| Tool Magazine | 38 Tools Standard Configuration |
| CNC Control | MAZATROL SmoothAi |
Note: Mazak’s current official naming is INTEGREX i-100H ST; some machine listings use i-100HST as an abbreviated designation. For your inventory page, I would retain MAZAK INTEGREX I 100HST if that is the model designation supplied with your machine, while noting the official ST nomenclature in the specifications.
INDUSTRIES THAT USE MAZAK INTEGREX I 100HST
The MAZAK INTEGREX I 100HST is particularly suited to industries producing complex components that require multiple turning and milling operations.
Typical industries include:
- Aerospace
- Medical equipment
- Automotive
- Robotics
- Energy
- Oil and gas
- Defense
- Precision engineering
- Tool and die manufacturing
- General contract manufacturing
- Industrial equipment
- High-performance machinery
The machine is especially valuable for high-mix, low-to-medium-volume manufacturing, where eliminating multiple setups can produce major productivity and quality advantages.
TYPICAL PARTS MAZAK INTEGREX I 100HST CAN PRODUCE
The machine can produce:
- Precision shafts
- Valve components
- Medical components
- Aerospace components
- Hydraulic parts
- Pump components
- Automotive components
- Complex flanges
- Gear components
- Tooling components
- Turbine components
- Rotational components
- Complex 5-axis parts
- Small molds and dies
Typical operations include turning, facing, boring, threading, grooving, drilling, tapping, contour milling, pocketing, angled drilling, simultaneous 5-axis milling, gear machining, and complex surface machining.
WHY CHOOSE MAZAK INTEGREX I 100HST
The major advantage of the MAZAK INTEGREX I 100HST is its ability to consolidate multiple machining processes into one highly integrated platform.
Instead of turning a component on one machine and then transferring it to a separate machining center for milling, the INTEGREX can perform many of these operations in one setup. The second spindle allows the machine to transfer and complete the opposite side of the component, while the lower turret can work simultaneously with the upper milling spindle.
The B-axis milling spindle provides 5-axis machining capability, while the Y-axis allows off-centerline milling. The combination of the second spindle, lower turret, B-axis, C-axis, and milling spindle gives the machine considerably more capability than a conventional CNC lathe.
The machine’s thermal-management features are another advantage. Mazak’s Ai Thermal Shield technology is designed to compensate for thermal displacement and maintain machining accuracy as temperature changes during production.
WHY BUY USED MAZAK INTEGREX I 100HST – 2023
Buying a used 2023 MAZAK INTEGREX I 100HST can be an attractive option for a manufacturer looking for near-new multi-tasking capability without paying the full price of a new machine.
Because the 2023 model is relatively recent, a well-maintained machine can still offer modern capabilities such as MAZATROL SmoothAi, simultaneous 5-axis machining, dual turning spindles, B-axis milling, lower-turret machining, thermal compensation, and advanced automation integration.
The machine’s biggest economic advantage is process consolidation. A manufacturer can potentially replace several separate operations with one machine, reducing setup time, work-in-process handling, fixture requirements, operator intervention, and opportunities for positional errors.
A used machine with low spindle hours and options such as a 20,000 RPM milling spindle, large tool magazine, high-pressure coolant, Renishaw probing, bar feeder, parts catcher, and automation can be particularly valuable.
Before purchasing, inspect the main spindle, second spindle, milling spindle, B-axis, C-axis positioning, lower turret, tool changer, ballscrews, linear guides, probing systems, coolant system, chip conveyor, and MAZATROL SmoothAi control.
For a 2023 machine, buyers should also request power-on hours, cutting hours, spindle hours, maintenance records, service history, alarm history, crash history, and evidence of machine accuracy.
HOW MUCH DOES A USED MAZAK INTEGREX I 100HST – 2023 COST?
The 2023 MAZAK INTEGREX I 100HST is still a relatively new and highly sophisticated multi-tasking machine, so used pricing can remain high. Current listings confirm that 2023 i-100H ST machines are available on the used market, but dealers are generally asking buyers to request pricing rather than publishing a fixed amount. KD Machinery currently lists a 2023 i-100H ST as a used machine that was purchased and installed in 2025.
A separate European 2023 i-100H S listing demonstrates how extensive the configuration can be, with MAZATROL SmoothAi, 6,000 RPM turning spindles, 20,000 RPM milling spindle, 250-tool magazine, 15-bar coolant, Renishaw probing, bar feeder, and 5-axis simultaneous machining. Such options have a major effect on resale value.
Because published asking prices for 2023 i-100H ST machines are limited, the following should be treated as a practical valuation estimate rather than a confirmed transaction price:
| USED MAZAK INTEGREX I 100HST – 2023 PRICE RANGE | ESTIMATED COST |
|---|---|
| High Hours / Basic Configuration | $350,000 – $425,000 |
| Good Condition / Standard Configuration | $425,000 – $500,000 |
| Low Hours / Well Equipped | $500,000 – $600,000 |
| Excellent / Advanced Options | $600,000 – $700,000+ |
| Near-New / Highly Automated | $700,000+ |
For a 2023 MAZAK INTEGREX I 100HST in good working condition, I would estimate approximately $450,000–$600,000 USD.
For your inventory listing, I would use $475,000–$600,000 USD as a practical estimated used-market range for a clean, low-hour 2023 machine.
A machine equipped with the 20,000 RPM milling spindle, expanded tool magazine, high-pressure coolant, Renishaw probing, bar feeder, parts catcher, automation, and simultaneous 5-axis software could justify a price toward or above $600,000. Conversely, high cutting hours or missing premium options could bring the value closer to $400,000–$450,000.
Important: the market data I found confirms current 2023 machines are being offered, but dealers are not publicly displaying their asking prices. Therefore, the range above is best used as an inventory valuation estimate, not as a verified current asking price.
