DMG MORI NT 5400 DCG
USED DMG MORI NT 5400 DCG
The DMG MORI NT 5400 DCG is a high-end integrated turn-mill center designed for complete machining of large, complex components in a single setup. As part of the NT DCG series, it combines the capabilities of a CNC lathe and a horizontal machining center, enabling manufacturers to perform turning, milling, drilling, and finishing operations without repositioning the workpiece. This makes it particularly suitable for industries such as aerospace, energy, oil & gas, and heavy precision engineering.
The machine supports workpieces up to approximately 920 mm in diameter and 1,921 mm in length, with a bar capacity of up to 103 mm, making it ideal for large and heavy components. Its extended travel ranges—over 1,000 mm in X-axis and more than 2,000 mm in Z-axis—allow machining of long parts in a single setup, improving both efficiency and accuracy.
A key feature of the NT 5400 DCG is its simultaneous 5-axis machining capability, enabled by a Direct Drive Motor (DDM) on the B-axis with a ±120° swivel range. This allows complex geometries to be produced in one cycle, reducing setup time and improving precision. The machine incorporates DMG MORI’s proprietary DCG (Driven at the Center of Gravity), Box-in-Box structure, and ORC (Octagonal Ram Construction), which collectively minimize vibration and ensure high rigidity and thermal stability.
The NT 5400 DCG also features a high-performance milling spindle with Capto interface, enabling both heavy-duty cutting and high-speed finishing. Advanced control systems such as MAPPS Fanuc and CELOS provide improved programming, simulation, and digital integration.
Additionally, the machine supports automation integration, including robotic loading and production systems, enabling continuous operation. Overall, the NT 5400 DCG is a powerful and flexible machining solution designed for high precision, productivity, and efficiency in demanding manufacturing environments.
DMG MORI NT 5400 DCG SPECIFICATIONS
| DMG MORI NT 5400 DCG – AXIS |
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| X-Axis (Radial Movement) |
| Y-Axis (Off-center Milling Capability) |
| Z-Axis (Longitudinal Movement) |
| B-Axis (Swiveling Milling Spindle – Direct Drive) |
| C-Axis (Main Spindle Indexing) |
| DMG MORI NT 5400 DCG – AXIS TRAVELS |
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| X-Axis Travel: approx. 1,040 mm |
| Y-Axis Travel: approx. 510 mm |
| Z-Axis Travel: approx. 2,140 mm |
| B-Axis Rotation: approx. ±120° |
| C-Axis Rotation: 360° continuous |
| DMG MORI NT 5400 DCG – CAPACITY |
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| Maximum Turning Diameter: approx. 920 mm |
| Maximum Turning Length: approx. 1,921 mm |
| Maximum Bar Capacity: approx. 103 mm |
| Maximum Workpiece Weight: approx. 2,000–3,000 kg |
| DMG MORI NT 5400 DCG – SPINDLE |
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| Main Spindle Speed: up to 3,000 rpm (typical) |
| Main Spindle Power: approx. 40–60 kW |
| Main Spindle Torque: approx. 1,000–1,500 Nm |
| Milling Spindle Speed: up to 12,000 rpm |
| Milling Spindle Power: approx. 30–50 kW |
| Milling Spindle Interface: Capto (2-face contact) |
| DMG MORI NT 5400 DCG – TABLE / WORKHOLDING |
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| Chuck Size: approx. 381 mm (15 inch) |
| Hydraulic Chuck System |
| Digital Tailstock (standard) |
| Optional Secondary Spindle / Turret |
| DMG MORI NT 5400 DCG – TOOL SYSTEM |
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| Tool System: Capto Tooling |
| Automatic Tool Changer (ATC) |
| Multi-tool capability |
| High rigidity tool clamping |
| DMG MORI NT 5400 DCG – FEEDRATES |
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| High-speed feed drives |
| Direct Drive Motor (DDM) on B-axis |
| Simultaneous 5-axis machining capability |
| Smooth interpolation control |
| DMG MORI NT 5400 DCG – COOLANT & CHIP MANAGEMENT |
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| Flood Coolant System |
| Optional High-pressure Coolant |
| Chip Conveyor |
| ORC thermal stability system |
| DMG MORI NT 5400 DCG – CONTROL SYSTEM |
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| Control System: MAPPS / FANUC |
| CELOS Interface |
| Advanced Turn-Mill Programming |
| 5-Axis Simultaneous Capability |
| DMG MORI NT 5400 DCG – POWER & AIR REQUIREMENTS |
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| Power Requirement: approx. 100–130 kVA |
| Air Supply: approx. 6 bar |
| Industrial-grade electrical setup |
| DMG MORI NT 5400 DCG – DIMENSIONS |
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| Machine Length: approx. 8,000–10,000 mm |
| Machine Width: approx. 3,500–4,200 mm |
| Machine Height: approx. 3,500–4,000 mm |
| Machine Weight: approx. 22,000–30,000 kg |
| DMG MORI NT 5400 DCG – GENERAL INFORMATION |
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| Machine Type: Turn-Mill Center |
| Full 5-Axis Machining Capability |
| DCG (Driven at Center of Gravity) Technology |
| ORC (Octagonal Ram Construction) |
| Designed for large and heavy components |
| INDUSTRIES THAT USE DMG MORI NT 5400 DCG |
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| Aerospace |
| Oil & Gas |
| Power Generation |
| Heavy Engineering |
| Marine |
| TYPICAL PARTS DMG MORI NT 5400 DCG CAN PRODUCE |
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| Large Shafts and Rotors |
| Turbine Components |
| Aerospace Structural Parts |
| Energy Equipment Components |
| Heavy Turn-Mill Parts |
| WHY CHOOSE DMG MORI NT 5400 DCG |
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| Designed for Large Workpieces |
| High Torque and Power |
| Advanced DCG + DDM Technology |
| Full 5-Axis Capability |
| Ideal for Heavy-Duty Applications |
WHY BUY USED DMG MORI NT 5400 DCG
Purchasing a used NT 5400 DCG is a strategic decision for manufacturers requiring large-part machining capability without the significant cost of a new machine. As a premium machine within DMG MORI’s NT series, it is engineered for durability, precision, and long-term performance, making it highly suitable for the used machinery market.
One of the primary advantages of buying used is the cost-to-capability ratio. The NT 5400 DCG enables complete machining in a single setup, combining turning and milling operations. This reduces handling time, improves accuracy, and increases productivity. Even a pre-owned machine can replace multiple standalone machines, streamlining production and reducing operational costs.
Cutting time is one of the most important factors when evaluating a used NT 5400 DCG. Due to its heavy-duty applications, components such as the main spindle, B-axis, and guideways are subject to wear over time. Machines with lower accumulated cutting hours—ideally under 15,000–20,000 hours—offer better value and longer service life. Units with very low cutting time (under 10,000 hours) command premium pricing because they retain higher precision and require less immediate maintenance.
Another key benefit is access to advanced technologies such as DCG construction, DDM-driven B-axis, and simultaneous 5-axis machining at a reduced cost. These features allow manufacturers to expand into more complex and high-value work without making a large capital investment.
Additionally, DMG MORI machines benefit from strong global support, including spare parts availability and service networks. Many used NT 5400 DCG machines can also be upgraded with newer control systems or software, extending their operational life.
In summary, a used NT 5400 DCG provides an excellent balance of performance, capacity, and cost efficiency, making it a valuable investment for manufacturers looking to scale production capabilities while managing capital expenditure.
HOW MUCH DOES A USED DMG MORI NT 5400 DCG COST?
The cost of a used NT 5400 DCG varies significantly depending on factors such as year of manufacture, configuration, machine condition, and most importantly, total cutting time. As a large and technologically advanced turn-mill center, its value is strongly influenced by wear on key components such as the spindle, B-axis, and drive systems.
For machines manufactured before 2000, there are no direct NT 5400 DCG models, but comparable early large turn-mill machines typically range from $120,000 to $250,000. These machines lack modern technologies such as DCG and DDM and often come with higher cutting hours.
Machines produced between 2000 and 2010 (early NT-series or similar large multi-tasking machines) generally fall within the $300,000 to $600,000 range. These models offer improved CNC controls, better spindle performance, and enhanced reliability. Units with lower cutting time—typically under 20,000–25,000 hours—are priced toward the higher end because they provide better performance and longer usable life.
For actual NT 5400 DCG machines manufactured between 2010 and 2025, used prices typically range from $700,000 to over $1,200,000 depending on configuration, automation features, and tooling capacity. Machines with low cutting time (under 10,000–15,000 hours) command premium pricing due to higher precision retention and longer remaining service life.
Cutting time plays a decisive role in valuation. A newer machine with heavy usage may be priced similarly to an older machine with significantly lower hours. Buyers should carefully review maintenance records, spindle condition, and any component replacements before making a purchase decision.
Overall, the cost of a used NT 5400 DCG is determined by a combination of age, usage, and technological features, with cutting time being one of the most important indicators of true machine value and long-term performance.
