USED MAZAK AJV-35/80

The MAZAK AJV-35/80 is a large-capacity CNC vertical machining center designed for manufacturers that require long X-axis travel, substantial table capacity, a CAT 50 spindle, and the rigidity needed for machining large and heavy industrial components. The AJV-35/80 is part of Mazak’s AJV family of large vertical machining centers and has been used in demanding production environments where smaller VMCs cannot provide sufficient work envelope or cutting capability.

One of the defining characteristics of the MAZAK AJV-35/80 is its exceptionally long X-axis travel. Depending on the exact configuration, the machine provides approximately 78.7 inches of X-axis travel and approximately 31.5 inches of Y-axis travel, with approximately 20 inches of Z-axis travel. This gives the machine a long machining envelope suitable for large plates, structural components, molds, fixtures, housings, industrial machinery components, and other parts that require considerable horizontal machining space.

The large table is another major advantage of the AJV-35/80. Typical configurations use a table approximately 86 to 88 inches long and approximately 29.5 to 31.5 inches wide. Table load capacity varies by configuration, with documented machines capable of handling approximately 4,400 to 6,600 pounds. This makes the AJV-35/80 particularly useful for heavy workpieces and large fixtures that would exceed the capacity of conventional vertical machining centers.

The machine is equipped with a CAT 50 or equivalent #50 taper spindle, providing a robust tooling interface for heavy-duty milling. Depending on the configuration, spindle speeds are commonly in the approximately 3,150 to 5,000 RPM range, while spindle motor power can be approximately 30 to 35 HP. These characteristics make the AJV-35/80 appropriate for substantial material removal in steel, cast iron, aluminum, and other industrial materials.

Automatic tool changing allows the machine to perform multiple machining operations without requiring the operator to manually change tools between cycles. AJV-35/80 configurations have been documented with 30-, 40-, and 60-tool automatic tool changers. Some machines are also equipped with automatic tool measurement, tool-life monitoring, tool-breakage detection, and other production-oriented functions.

The AJV-35/80 was also offered with different pallet and automation configurations. Some machines feature a single large table, while others were equipped with a two-pallet automatic pallet changer. A two-pallet configuration can allow one workpiece to be loaded or unloaded while another remains available for machining, improving machine utilization in repetitive production applications.

Mazatrol controls are commonly associated with the AJV-35/80, including Mazatrol M-32 and later Mazatrol control configurations. Depending on the individual machine, features may include conversational programming, EIA/ISO programming, tool-life monitoring, adaptive feed control, tool-length measurement, and other CNC functions. Exact control generation should always be confirmed from the machine being purchased.

The machine’s long travel and large table make it especially valuable for manufacturers producing large components in industries such as aerospace, automotive, heavy equipment, energy, oil and gas, industrial machinery, defense manufacturing, and general contract machining.

A used MAZAK AJV-35/80 can therefore provide a combination of large work envelope, heavy-duty spindle capability, substantial table load capacity, CAT 50 tooling, and optional pallet automation that is difficult to obtain from smaller VMC platforms.

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MAZAK AJV-35/80 – AXIS

Specification	Details
Machine Type	CNC Vertical Machining Center
Axis Configuration	3-Axis / 4-Axis Configuration Dependent
X-Axis Travel	Approx. 78.7 in
Y-Axis Travel	Approx. 31.5 in
Z-Axis Travel	Approx. 20 in
Rotary / 4th Axis	Configuration Dependent
Distance Between Columns	Approx. 34.5–35 in
Spindle Orientation	Vertical
Machine Construction	Large-Capacity Vertical Machining

The AJV-35/80 provides a particularly long X-axis travel, making it suitable for large workpieces and long components. Four-axis capability may be available through an installed rotary table or indexer, depending on the individual machine configuration.

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MAZAK AJV-35/80 – AXIS TRAVELS / WORK ENVELOPE

Specification	Details
X-Axis Travel	Approx. 78.7 in / 2,000 mm
Y-Axis Travel	Approx. 31.5 in / 800 mm
Z-Axis Travel	Approx. 20 in / 508 mm
Spindle Nose to Table	Approx. 7.8–27.9 in
Distance Between Columns	Approx. 34.5–35 in
Table Length	Approx. 86–88 in
Table Width	Approx. 29.5–31.5 in
Maximum Workpiece Capacity	Configuration Dependent

The approximately 78.7-inch X-axis travel is one of the strongest characteristics of the AJV-35/80. It allows the machine to cover a long work area while maintaining the rigid construction expected from a large CAT 50 vertical machining center.

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MAZAK AJV-35/80 – CAPACITY / TABLE

Specification	Details
Table Type	Large Fixed Machining Table
Typical Table Size	Approx. 86–88 in × 29.5–31.5 in
Table Load Capacity	Approx. 4,400–6,600 lbs
Pallet Changer	Configuration Dependent
Number of Pallets	1 or 2, Configuration Dependent
Workholding	Vises, Fixtures, Clamps, Rotary Tables
4th-Axis Capability	Configuration Dependent
Heavy Workpiece Machining	Yes

The large table provides considerable fixture and workpiece capacity. Documented AJV-35/80 machines have table load ratings ranging from approximately 4,400 pounds to more than 6,600 pounds, depending on configuration.

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MAZAK AJV-35/80 – SPINDLE

Specification	Details
Spindle Configuration	Vertical
Spindle Taper	CAT 50 / #50
Typical Maximum Speed	Approx. 3,150–5,000 RPM
Spindle Motor	Approx. 30–35 HP
Spindle Application	Heavy-Duty Milling
Tooling	CAT 50
Spindle Chiller	Configuration Dependent
Through-Spindle Coolant	Configuration Dependent

The CAT 50 spindle provides a strong tooling connection for heavy milling operations. The combination of a large spindle taper and approximately 30–35 HP spindle motor makes the AJV-35/80 suitable for substantial material removal and large-diameter cutting tools.

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MAZAK AJV-35/80 – TOOL CHANGER

Specification	Details
Tool Changer Type	Automatic Tool Changer
Tool Capacity	Approx. 30–60 Tools
Tooling Standard	CAT 50 / #50
Maximum Tool Weight	Approx. 33 lbs
Maximum Tool Length	Configuration Dependent
Tool-Life Monitoring	Configuration Dependent
Tool Breakage Detection	Configuration Dependent
Automatic Tool Measurement	Configuration Dependent

Different AJV-35/80 machines have been equipped with different automatic tool changer capacities. Documented configurations include 30-tool, 40-tool, and 60-tool magazines.

A large tool magazine can be especially useful for production jobs involving multiple cutters, allowing roughing, finishing, drilling, tapping, boring, and other operations to be completed within the same machining cycle.

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MAZAK AJV-35/80 – CONTROL SYSTEM

Specification	Details
CNC Control	Mazatrol
Common Control	Mazatrol M-32 / Configuration Dependent
Programming	Conversational
EIA/ISO Programming	Configuration Dependent
Tool-Life Monitoring	Configuration Dependent
Adaptive Feed Control	Configuration Dependent
Tool-Length Measurement	Configuration Dependent
Tool-Breakage Detection	Configuration Dependent
RS-232 Communication	Configuration Dependent

Mazatrol M-32 is one of the documented control configurations for the AJV-35/80. Later machines can have different Mazatrol control generations, so the exact CNC control should be verified from the machine’s serial number and control cabinet.

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MAZAK AJV-35/80 – COOLANT / CHIP MANAGEMENT

Specification	Details
Coolant System	Flood Coolant
Chip Conveyor	Configuration Dependent
Through-Spindle Coolant	Configuration Dependent
Spindle Chiller	Configuration Dependent
Coolant Enclosure	Configuration Dependent
Remote Coolant Nozzle	Configuration Dependent
Chip Evacuation	Conveyor / Manual Configuration Dependent

Many documented AJV-35/80 machines include chip conveyors and coolant systems. Some configurations also include through-spindle coolant and spindle chillers, providing additional capability for production machining.

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MAZAK AJV-35/80 – PALLET / 4TH AXIS OPTIONS

Specification	Details
Standard Axis	3-Axis
4th-Axis Capability	Available / Configuration Dependent
Rotary Table	Configuration Dependent
Automatic Pallet Changer	Configuration Dependent
Pallet Quantity	Single or Dual
Indexing Capability	Configuration Dependent
Rotary Workholding	Optional

The AJV-35/80 can be configured for additional rotary machining capability. Documented machines have included 4-axis rotary tables, while other configurations are standard three-axis machines.

Two-pallet configurations are also documented, allowing the machine to support higher production utilization by separating loading and machining operations.

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MAZAK AJV-35/80 – POWER REQUIREMENTS

Specification	Details
Main Spindle Motor	Approx. 30–35 HP
Electrical System	Industrial CNC
Voltage	Configuration Dependent
Phase	3-Phase
Transformer	Configuration Dependent
Shop Air	Required
Installation	Industrial Floor

The exact electrical requirements should be checked from the individual machine’s electrical nameplate and documentation before transportation and installation.

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MAZAK AJV-35/80 – DIMENSIONS

Specification	Details
Machine Type	Large-Capacity VMC
Approximate Machine Weight	24,000–39,000+ lbs
Floor Space	Configuration Dependent
Machine Length	Configuration Dependent
Machine Width	Configuration Dependent
Machine Height	Configuration Dependent
Enclosure	Configuration Dependent

AJV-35/80 weight varies considerably between configurations. Historical machines have been documented at approximately 24,200 pounds to more than 34,000 pounds, with some configurations listed even higher. This variation can result from pallet changers, tooling systems, coolant equipment, rotary tables, and other options.

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MAZAK AJV-35/80 – GENERAL INFORMATION

Specification	Details
Manufacturer	Mazak
Model	AJV-35/80
Machine Category	Vertical Machining Center
Axis Configuration	3-Axis / 4-Axis Configuration Dependent
X-Axis Travel	Approx. 78.7 in
Y-Axis Travel	Approx. 31.5 in
Z-Axis Travel	Approx. 20 in
Table Length	Approx. 86–88 in
Table Width	Approx. 29.5–31.5 in
Spindle Taper	CAT 50
Spindle Power	Approx. 30–35 HP
Spindle Speed	Approx. 3,150–5,000 RPM
Tool Magazine	Approx. 30–60 Tools
CNC Control	Mazatrol / Configuration Dependent
Pallet Changer	Configuration Dependent
Chip Conveyor	Configuration Dependent

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INDUSTRIES THAT USE MAZAK AJV-35/80

The MAZAK AJV-35/80 is designed for applications where a long machining envelope and substantial workpiece capacity are more important than the compact footprint associated with smaller VMCs.

Aerospace manufacturing can use the AJV-35/80 for machining large structural components, brackets, supports, fixtures, housings, plates, and other components requiring extensive X-axis travel.

Automotive manufacturing can utilize the machine for large engine and transmission components, fixtures, molds, structural components, brackets, and production tooling.

Heavy equipment manufacturing is another strong application. Construction and agricultural equipment manufacturers can use the machine for machining hydraulic components, mounting structures, brackets, housings, bearing supports, and large fixtures.

Oil and gas manufacturing can use the AJV-35/80 for valve components, manifolds, pump bodies, flanges, supports, and other large industrial components.

Energy and power-generation manufacturers can utilize the machine for large housings, structural components, support plates, pump components, and other heavy-duty parts.

Industrial machinery manufacturers can benefit from the large table and long X-axis travel when producing machine bases, housings, gear components, bearing supports, fixtures, and structural assemblies.

Defense manufacturing can use large-capacity VMCs for machining structural parts, housings, brackets, fixtures, and other precision components.

General job shops can use the AJV-35/80 when customers regularly require large-format machining that exceeds the capacity of conventional 40- or 50-inch-travel VMCs.

The machine is particularly useful when a shop needs to keep a large workpiece mounted on a single table and perform multiple operations without repeatedly repositioning the part.

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TYPICAL PARTS MAZAK AJV-35/80 CAN PRODUCE

Part Type	Typical Examples
Aerospace Components	Structural Parts, Brackets, Supports
Automotive Components	Housings, Fixtures, Mounting Components
Heavy Equipment Parts	Hydraulic Components, Brackets, Supports
Oil & Gas Components	Valve Bodies, Manifolds, Flanges
Industrial Machinery	Machine Bases, Housings, Bearing Supports
Energy Components	Pump Components, Structural Parts
Tooling	Large Fixtures, Dies, Production Tooling
General Machining	Plates, Mounts, Frames, Brackets

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WHY CHOOSE MAZAK AJV-35/80

The biggest advantage of the MAZAK AJV-35/80 is its large machining envelope. With approximately 78.7 inches of X-axis travel and approximately 31.5 inches of Y-axis travel, the machine provides substantially more horizontal working space than many conventional vertical machining centers.

The large table also provides significant workholding flexibility. A table approaching 88 inches long allows manufacturers to mount large components, multiple fixtures, or several smaller components simultaneously.

The CAT 50 spindle is another important feature. A #50 taper provides a robust interface between the spindle and cutting tool and is well suited to heavy-duty milling. Combined with approximately 30–35 HP of spindle power on documented configurations, the AJV-35/80 can support demanding material-removal operations.

The machine’s table load capacity is also substantial. Depending on configuration, documented AJV-35/80 machines can handle approximately 4,400 to 6,600 pounds, making the machine suitable for large industrial workpieces.

Automatic tool changing improves production efficiency by allowing multiple operations to be completed without manually changing tools. Depending on configuration, the machine may have 30, 40, or 60 tool positions.

Another advantage is the availability of additional production equipment. Used AJV-35/80 machines can be found with chip conveyors, spindle chillers, through-spindle coolant, automatic tool measurement, tool-breakage detection, tool-life monitoring, probing, and automatic pallet changers.

For high-volume manufacturing, a two-pallet configuration can provide additional production flexibility. One pallet can be prepared or unloaded while the other is being machined, reducing idle time between production cycles.

The machine can also support four-axis machining when equipped with an appropriate rotary table or indexer. This provides additional flexibility for components requiring machining on multiple faces.

For manufacturers needing a large-format vertical machining center rather than a compact VMC, the MAZAK AJV-35/80 offers a combination of long travel, large table capacity, CAT 50 tooling, high spindle power, and production-oriented construction.

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WHY BUY USED MAZAK AJV-35/80

Buying a used MAZAK AJV-35/80 can provide manufacturers with access to a large-capacity CNC vertical machining center without the capital investment associated with purchasing a newer large-format VMC.

The machine’s approximately 78.7-inch X-axis travel is particularly valuable for shops that regularly machine long components. Rather than dividing a component into multiple setups or using a smaller machine beyond its ideal working range, the AJV-35/80 provides a large continuous machining area.

The large table also allows manufacturers to use substantial fixtures and workholding equipment. Depending on configuration, the table can support several thousand pounds of workpiece weight. This makes the machine suitable for heavy industrial parts and large production fixtures.

The CAT 50 spindle is another reason to consider a used AJV-35/80. The larger taper is appropriate for heavy-duty tooling and substantial cutting forces, making it useful for machining steel, cast iron, stainless steel, and other demanding materials.

Used machines may also come equipped with valuable accessories that would otherwise require additional investment. Depending on the machine, these can include automatic pallet changers, chip conveyors, coolant systems, spindle chillers, probing, tool measurement, tool-breakage detection, and large tool magazines.

However, because many AJV-35/80 machines are older-generation CNC equipment, buyers should carefully inspect the machine before purchase. The condition of the spindle, ballscrews, linear guides, table, servo motors, control system, tool changer, coolant system, and electrical components should all be evaluated.

Buyers should also verify machine geometry. A large-format machining center can experience wear in heavily used areas of the table and axis travel. Axis backlash, positioning accuracy, repeatability, spindle runout, and thermal stability should be checked.

If the machine has a fourth-axis rotary table, the rotary unit should also be inspected for backlash, clamping, indexing accuracy, and overall condition.

For machines equipped with an automatic pallet changer, both pallets and the pallet-transfer mechanism should be tested. The changer should complete its sequence correctly without excessive mechanical noise, positioning errors, or hydraulic problems.

The CNC control should be inspected for display condition, memory, communication, alarms, programming functionality, and availability of machine parameters and backups.

When properly inspected and maintained, a used MAZAK AJV-35/80 can provide substantial large-format machining capability for manufacturers that need long travel, heavy workholding, CAT 50 tooling, and production-oriented features.

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HOW MUCH DOES A USED MAZAK AJV-35/80 COST?

The price of a used MAZAK AJV-35/80 varies substantially depending on year, CNC control, spindle condition, tool changer capacity, pallet configuration, accessories, machine geometry, maintenance history, location, and overall condition.

Current used-market listings for AJV-35/80 machines frequently show price on request rather than a published asking price, so there is not a reliable single market price that applies to every machine.

As a general purchasing guideline, buyers may encounter older AJV-35/80 machines in a broad range, with condition and configuration having a major effect on actual value. A machine equipped with a functioning Mazatrol control, large automatic tool changer, chip conveyor, probing, spindle chiller, through-spindle coolant, or automatic pallet changer can have substantially different value from a basic machine requiring refurbishment.

The machine’s age should also be considered carefully. Older AJV-35/80 machines can still offer an exceptionally large machining envelope, but buyers should budget for inspection, transportation, installation, electrical work, coolant setup, and potential control or mechanical repairs.

A machine with a documented maintenance history, good spindle condition, accurate X/Y/Z axes, functioning tool changer, reliable coolant system, and clean CNC control will generally be more attractive than an otherwise similar machine requiring extensive refurbishment.

The spindle should be one of the first components evaluated. Buyers should check spindle runout, bearing condition, noise, vibration, temperature, taper condition, drawbar operation, and cutting performance.

The long X-axis travel should also be tested carefully. Buyers should inspect backlash, ballscrew condition, guideway wear, servo operation, positioning accuracy, and repeatability across the machine’s working envelope.

For a machine equipped with two pallets, both pallets and the automatic pallet changer should be inspected. For machines equipped with a fourth axis, the rotary table should also be checked for backlash and positioning accuracy.

Transportation is another consideration because the AJV-35/80 is a large and heavy machine. Historical configurations have been documented at weights ranging from approximately 24,000 pounds to well over 30,000 pounds, so professional rigging and heavy-equipment transportation may be required.

For manufacturers that need a large-format vertical machining center with approximately 79 inches of X-axis travel, 31.5 inches of Y-axis travel, CAT 50 tooling, substantial spindle power, and heavy workpiece capacity, the used MAZAK AJV-35/80 can provide a large machining platform at a potentially lower acquisition cost than newer large-format VMCs.