MAZAK INTEGREX i-500S 2023
USED MAZAK INTEGREX i-500S 2023
The MAZAK INTEGREX i-500S 2023 is a state-of-the-art Multi-Tasking CNC Turning and 5-Axis Machining Center engineered to perform complete part machining in a single setup. Equipped with a powerful main spindle, second spindle (S), full B-axis milling spindle, and simultaneous 5-axis capability, the INTEGREX i-500S eliminates multiple machine setups while dramatically improving accuracy, productivity, and throughput. Designed for aerospace, medical, energy, automotive, defense, and precision engineering industries, the machine combines the capabilities of a high-performance CNC lathe and a full-function machining center into one highly versatile platform. The 2023 model features the latest MAZATROL SmoothAi CNC Control, AI-assisted programming, Digital Twin technology, and advanced thermal compensation, making it one of the most advanced multi-tasking machines available today.
The 2023 MAZAK INTEGREX i-500S offers a maximum machining diameter of 700 mm (27.6″) and is available with multiple bed lengths providing maximum machining lengths of 1,574 mm (62″), 2,594 mm (102″), or 3,074 mm (121″). The machine features a 10-inch chuck, 4,000 RPM main spindle, 4,000 RPM second spindle, and a 12,000 RPM integral milling spindle with a 240° B-axis capable of full 5-axis machining. Standard equipment includes a 36-tool automatic tool magazine, synchronized dual spindles, automatic tool measurement capability, ball screw core cooling, thermal compensation, high-precision scales, and the MAZATROL SmoothAi control system. Factory options include 20,000 RPM milling spindle, CAT50 high-torque spindle, lower turret (ST configuration), gear hobbing software, deep-hole drilling packages, high-pressure Through-Spindle Coolant (TSC), bar feeders, automation systems, and robotic integration. Exact specifications vary depending on machine configuration and bed length selected.
Purchasing a used MAZAK INTEGREX i-500S 2023 enables manufacturers to acquire one of the industry’s most advanced Done-In-One® machining systems while significantly reducing capital investment compared to purchasing new equipment. With Mazak’s world-renowned reliability, advanced automation capability, and outstanding machining flexibility, the INTEGREX i-500S remains one of the most sought-after multi-tasking machines in modern manufacturing.
MAZAK INTEGREX i-500S 2023 – AXIS
| Specification | Value |
|---|---|
| X Axis | 845 mm (33.27″) |
| Y Axis | 430 mm (16.93″) |
| Z Axis | 1,640 / 2,660 / 3,140 mm |
| B Axis | 240° |
| C Axis | Main & Second Spindle |
| Number of Controlled Axes | Simultaneous 5 Axis |
MAZAK INTEGREX i-500S 2023 – WORKING CAPACITY
| Specification | Value |
|---|---|
| Maximum Swing | 700 mm (27.56″) |
| Maximum Machining Diameter | 700 mm (27.56″) |
| Maximum Machining Length | 1,574 / 2,594 / 3,074 mm |
| Chuck Size | 10″ |
| Second Spindle | Standard |
MAZAK INTEGREX i-500S 2023 – MAIN SPINDLE
| Specification | Value |
|---|---|
| Maximum Speed | 4,000 RPM |
| Motor Output | 30 kW (40 HP) |
| Chuck Size | 10″ |
| Spindle Bore | Approximately 91 mm |
| C-Axis | Standard |
MAZAK INTEGREX i-500S 2023 – SECOND SPINDLE
| Specification | Value |
|---|---|
| Maximum Speed | 4,000 RPM |
| Motor Output | 30 kW (40 HP) |
| Chuck Size | 10″ |
| C-Axis | Standard |
| Full Synchronization | Yes |
MAZAK INTEGREX i-500S 2023 – MILLING SPINDLE
| Specification | Value |
|---|---|
| Maximum Speed | 12,000 RPM |
| Optional High-Speed Spindle | 20,000 RPM |
| Motor Output | 24 kW (32 HP) |
| Tool Taper | CAT40 (CAT50 Optional) |
| B-Axis Rotation | 240° |
| Simultaneous 5-Axis Machining | Yes |
MAZAK INTEGREX i-500S 2023 – TOOL CHANGER
| Specification | Value |
|---|---|
| Standard Tool Capacity | 36 Tools |
| Tool Changer Type | Automatic Magazine |
| Tool Selection | Random Access |
| Larger Magazine | Optional |
MAZAK INTEGREX i-500S 2023 – CONTROL SYSTEM
| Specification | Value |
|---|---|
| CNC Control | MAZATROL SmoothAi |
| Digital Twin Technology | Standard |
| AI Programming | Standard |
| USB | Standard |
| Ethernet | Standard |
| Automatic Program Generation | Standard |
MAZAK INTEGREX i-500S 2023 – COOLANT / CHIP MANAGEMENT
| Specification | Value |
|---|---|
| Flood Coolant | Standard |
| Automatic Lubrication | Standard |
| Through Spindle Coolant | Optional |
| High Pressure Coolant | Optional |
| Chip Conveyor | Optional |
MAZAK INTEGREX i-500S 2023 – POWER REQUIREMENTS
| Specification | Value |
|---|---|
| Electrical Supply | 220–440V Three Phase |
| Connected Load | Approximately 55–65 kVA |
| Air Supply | Required |
MAZAK INTEGREX i-500S 2023 – DIMENSIONS
| Specification | Value |
|---|---|
| Length | Depends on Bed Length |
| Width | Approximately 3,100 mm |
| Height | Approximately 3,300 mm |
| Machine Weight | Approximately 15,000–20,000 kg |
MAZAK INTEGREX i-500S 2023 – GENERAL INFORMATION
| Item | Details |
|---|---|
| Manufacturer | Yamazaki Mazak |
| Model | INTEGREX i-500S |
| Year | 2023 |
| Machine Type | Multi-Tasking CNC Turning & Milling Center |
| CNC Control | MAZATROL SmoothAi |
| Main & Second Spindle | Yes |
| Simultaneous 5 Axis | Yes |
| Tool Capacity | 36 Tools |
INDUSTRIES THAT USE MAZAK INTEGREX i-500S 2023
The MAZAK INTEGREX i-500S 2023 is extensively used in aerospace, medical device manufacturing, oil and gas, defense, automotive, motorsports, semiconductor, power generation, precision engineering, and high-end contract machining. Its Done-In-One® capability enables complete machining of complex parts in a single setup, reducing lead times while improving part quality and repeatability.
TYPICAL PARTS MAZAK INTEGREX i-500S 2023 CAN PRODUCE
The MAZAK INTEGREX i-500S 2023 is capable of producing turbine shafts, aerospace landing gear components, impellers, compressor rotors, orthopedic implants, medical instruments, pump shafts, hydraulic manifolds, valve bodies, gear shafts, transmission components, oilfield parts, precision molds, and complex multi-sided prismatic components.
The machine performs turning, milling, drilling, tapping, boring, gear cutting, deep-hole drilling, contour machining, simultaneous 5-axis machining, and complete front-and-back machining without requiring secondary operations.
WHY CHOOSE MAZAK INTEGREX i-500S 2023
The MAZAK INTEGREX i-500S 2023 represents one of the most advanced multi-tasking machining platforms available. By integrating turning, milling, simultaneous 5-axis machining, and dual-spindle capability into a single machine, it dramatically reduces setup times, handling, fixture costs, and production lead times. The addition of the SmoothAi control, Digital Twin simulation, and AI-assisted programming further enhances productivity, accuracy, and ease of operation.
WHY BUY USED MAZAK INTEGREX i-500S 2023
Purchasing a used MAZAK INTEGREX i-500S 2023 enables manufacturers to obtain one of the newest and most technologically advanced multi-tasking machining centers while significantly reducing capital expenditure. Many used machines include valuable factory-installed options such as 20,000 RPM milling spindle, CAT50 spindle, Through-Spindle Coolant, lower turret, gear hobbing software, automation interfaces, robotic loading systems, bar feeders, and probing systems, substantially increasing their value.
Before purchasing, buyers should inspect spindle condition, B-axis accuracy, C-axis synchronization, second spindle alignment, tool changer operation, coolant systems, machine geometry, CNC diagnostics, and maintenance history. Machines with documented service records and low operating hours typically provide the greatest long-term return on investment.
HOW MUCH DOES A USED MAZAK INTEGREX i-500S 2023 COST?
The value of a used MAZAK INTEGREX i-500S 2023 depends on spindle hours, bed length, machine configuration, installed options, tooling package, automation equipment, and overall condition. Machines equipped with 20,000 RPM spindles, CAT50 milling heads, Through-Spindle Coolant, lower turret, automation systems, and low operating hours generally command premium resale prices.
Depending on configuration, spindle hours, tooling, automation features, and factory-installed options, a used MAZAK INTEGREX i-500S 2023 typically sells within an estimated price range of $500,000 to $850,000 USD. Premium machines with extensive automation, complete tooling packages, and documented maintenance history may exceed this range, while simpler configurations may sell below it. A properly maintained MAZAK INTEGREX i-500S 2023 delivers exceptional Done-In-One® machining capability, world-class precision, and outstanding long-term value for advanced manufacturing operations.
