DMG ULTRASONIC 20 LINEAR
USED DMG ULTRASONIC 20 LINEAR
The DMG ULTRASONIC 20 LINEAR is a compact, high-precision 5-axis ultrasonic machining center designed for the efficient machining of advanced materials that are difficult or impossible to process using conventional milling methods. Developed by DMG MORI, the ULTRASONIC 20 LINEAR combines high-speed linear drive technology with ultrasonic-assisted machining, enabling manufacturers to machine brittle and hard materials with outstanding surface finishes, reduced tool wear, and exceptional dimensional accuracy.
Unlike traditional machining centers, the ULTRASONIC 20 LINEAR uses high-frequency ultrasonic vibration superimposed on the rotating cutting tool. This technology significantly lowers cutting forces, minimizes heat generation, and reduces the risk of microcracks when machining ceramics, glass, sapphire, quartz, carbide, zirconia, silicon carbide, composites, and other advanced engineering materials. At the same time, the machine performs conventional high-speed milling on metals including aluminum, stainless steel, titanium, and hardened steels, making it a highly versatile manufacturing platform.
The machine features a rigid mineral cast or cast iron machine structure, direct-drive linear motors, precision glass scales, and a high-speed spindle capable of exceptional positioning accuracy. Its simultaneous 5-axis capability enables complex contour machining, micro-machining, engraving, drilling, milling, and precision finishing in a single setup. The compact footprint makes it ideal for research laboratories, medical manufacturers, aerospace suppliers, semiconductor companies, and precision engineering facilities where floor space is limited but machining performance cannot be compromised.
Most DMG ULTRASONIC 20 LINEAR machines are equipped with Siemens or Heidenhain CNC controls integrated with DMG MORI’s CELOS operating platform. Advanced probing systems, automatic tool measurement, high-speed tool changers, and sophisticated coolant management contribute to exceptional productivity while maintaining outstanding part quality.
Because of its unique ultrasonic machining capability, high-speed linear drives, and premium German engineering, the used DMG ULTRASONIC 20 LINEAR remains one of the world’s most advanced machining centers for precision manufacturing of technical ceramics and difficult-to-machine materials.
DMG ULTRASONIC 20 LINEAR – AXIS
| Specification | Details |
|---|---|
| Number of Controlled Axes | 5 |
| X-Axis | 20.5 in (520 mm) |
| Y-Axis | 17.7 in (450 mm) |
| Z-Axis | 14.8 in (375 mm) |
| B-Axis | ±120° Tilting |
| C-Axis | Continuous 360° Rotary Table |
| Drive System | Linear Motors |
DMG ULTRASONIC 20 LINEAR – AXIS TRAVELS / WORK ENVELOPE
| Specification | Details |
|---|---|
| X-Axis Travel | 20.5 in (520 mm) |
| Y-Axis Travel | 17.7 in (450 mm) |
| Z-Axis Travel | 14.8 in (375 mm) |
| Rapid Traverse | Up to 2,362 IPM (60 m/min) |
| Positioning Accuracy | ±0.0002 in (±5 μm) |
| Simultaneous 5-Axis Machining | Yes |
DMG ULTRASONIC 20 LINEAR – CAPACITY / TABLE
| Specification | Details |
|---|---|
| Table Diameter | 15.7 in (400 mm) |
| Maximum Workpiece Diameter | 15.7 in (400 mm) |
| Maximum Workpiece Height | 13.8 in (350 mm) |
| Maximum Table Load | 220 lbs (100 kg) |
| Rotary Table | Direct Drive |
DMG ULTRASONIC 20 LINEAR – SPINDLE
| Specification | Details |
|---|---|
| Maximum Spindle Speed | 42,000 RPM |
| Spindle Power | 15 HP (11 kW) |
| Tool Holder | HSK-E40 |
| Ultrasonic Frequency | Approximately 20–50 kHz |
| Ultrasonic Amplitude | Programmable |
DMG ULTRASONIC 20 LINEAR – TOOL CHANGER
| Specification | Details |
|---|---|
| Tool Magazine | Automatic |
| Tool Capacity | 30 Tools |
| Tool Change Time | Approximately 4 Seconds |
| Maximum Tool Diameter | 2.4 in (60 mm) |
| Maximum Tool Length | 7.9 in (200 mm) |
DMG ULTRASONIC 20 LINEAR – CONTROL SYSTEM
| Specification | Details |
|---|---|
| CNC Control | Siemens SINUMERIK or Heidenhain |
| Operating Platform | CELOS |
| Programming | ISO G-Code |
| Features | 5-Axis Machining, Ultrasonic Control, Tool Management, Collision Monitoring, Probing |
DMG ULTRASONIC 20 LINEAR – COOLANT / DUST / WATER MANAGEMENT
| Specification | Details |
|---|---|
| Coolant System | Flood Coolant / Mist Cooling |
| Through-Spindle Coolant | Optional |
| Chip Removal | Automatic Chip Management |
| Coolant Filtration | Fine Particle Filtration |
| Machine Enclosure | Fully Enclosed Precision Machining Center |
DMG ULTRASONIC 20 LINEAR – POWER REQUIREMENTS
| Specification | Details |
|---|---|
| Electrical Supply | 400V Three Phase |
| Connected Load | Approximately 40 kVA |
| Air Requirement | Clean Dry Compressed Air |
DMG ULTRASONIC 20 LINEAR – DIMENSIONS
| Specification | Details |
|---|---|
| Machine Length | Approximately 118 in (3,000 mm) |
| Machine Width | Approximately 94 in (2,400 mm) |
| Machine Height | Approximately 108 in (2,750 mm) |
| Machine Weight | Approximately 11,000 lbs (5,000 kg) |
DMG ULTRASONIC 20 LINEAR – GENERAL INFORMATION
| Specification | Details |
|---|---|
| Manufacturer | DMG MORI |
| Model | ULTRASONIC 20 LINEAR |
| Machine Type | 5-Axis Ultrasonic Machining Center |
| Machine Condition | Used |
| Typical Operations | Ultrasonic Milling, High-Speed Milling, Drilling, Engraving, Contouring, Finishing |
| Automation Compatibility | Robotic Loading, Tool Measurement, Probing Systems |
INDUSTRIES THAT USE DMG ULTRASONIC 20 LINEAR
The DMG ULTRASONIC 20 LINEAR is widely used in the aerospace, medical, semiconductor, optics, electronics, dental, watchmaking, precision engineering, research, and advanced materials industries. Aerospace manufacturers machine ceramic turbine components, lightweight composite structures, and high-performance aerospace materials. Medical companies manufacture zirconia implants, ceramic surgical instruments, and precision dental restorations.
Semiconductor manufacturers produce quartz fixtures, silicon carbide components, sapphire parts, and precision ceramic assemblies used in wafer processing equipment. Optical manufacturers machine glass molds, precision optics, and ceramic positioning components. Universities, laboratories, and research institutions also rely on the machine for developing advanced materials and high-precision prototypes.
TYPICAL PARTS DMG ULTRASONIC 20 LINEAR CAN PRODUCE
The DMG ULTRASONIC 20 LINEAR can manufacture ceramic implants, zirconia dental restorations, turbine blades, semiconductor fixtures, quartz components, sapphire parts, carbide dies, optical molds, precision glass components, ceramic bearings, composite aerospace parts, silicon carbide components, precision electronic substrates, microfluidic devices, and numerous complex parts made from brittle or advanced engineering materials.
Its ultrasonic machining technology enables manufacturers to achieve outstanding surface quality while reducing tool wear and minimizing material damage.
WHY CHOOSE DMG ULTRASONIC 20 LINEAR
The DMG ULTRASONIC 20 LINEAR combines high-speed linear drive technology with ultrasonic-assisted machining, creating one of the industry’s most advanced manufacturing platforms for precision machining of difficult materials. Manufacturers benefit from lower cutting forces, longer tool life, improved dimensional accuracy, and significantly better surface finishes than conventional machining methods.
The machine’s simultaneous 5-axis capability allows complex components to be completed in a single setup while reducing production time and improving overall quality. Its compact footprint, premium German engineering, and advanced automation compatibility make it an ideal solution for high-value manufacturing environments.
For companies machining ceramics, glass, composites, and other advanced materials, the ULTRASONIC 20 LINEAR provides a unique combination of productivity, precision, and long-term reliability.
WHY BUY USED DMG ULTRASONIC 20 LINEAR
Purchasing a used DMG ULTRASONIC 20 LINEAR provides manufacturers with access to one of the world’s most advanced ultrasonic machining technologies while significantly reducing capital investment. New ultrasonic machining centers represent a major financial commitment due to their specialized spindle technology, linear drives, ultrasonic generators, and advanced CNC controls. A well-maintained used machine allows companies to acquire these capabilities at a substantially lower cost.
The ULTRASONIC 20 LINEAR is engineered for continuous precision production using thermally stable construction, direct-drive linear motors, precision glass scales, and high-speed ultrasonic spindle technology. Machines with documented maintenance histories continue delivering exceptional machining accuracy, repeatability, and productivity for many years.
Purchasing used equipment also reduces lead times, enabling manufacturers to expand production capacity quickly while directing the cost savings toward tooling, inspection equipment, CAD/CAM software, automation, or additional manufacturing resources. Because of its specialized capabilities and worldwide reputation, the ULTRASONIC 20 LINEAR maintains excellent resale value and remains in high demand throughout industries machining advanced materials.
HOW MUCH DOES A USED DMG ULTRASONIC 20 LINEAR COST?
The price of a used DMG ULTRASONIC 20 LINEAR depends on factors including machine age, spindle hours, ultrasonic system condition, CNC control configuration, tooling packages, probing systems, maintenance history, and overall machine condition. Machines equipped with advanced automation, extensive tooling, and documented service records generally command higher resale values.
A used DMG ULTRASONIC 20 LINEAR typically sells between $180,000 and $450,000, depending on configuration, year of manufacture, included accessories, and operating condition. Newer machines featuring CELOS, Siemens or Heidenhain controls, and advanced probing systems generally achieve premium market prices.
Before purchasing a used machine, buyers should inspect spindle condition, ultrasonic generator performance, linear motor accuracy, rotary table calibration, guideway condition, lubrication systems, probing equipment, coolant systems, and CNC control functionality. Reviewing maintenance documentation and machine geometry reports helps ensure long-term reliability while minimizing future maintenance expenses.
Additional ownership costs including transportation, installation, tooling, electrical work, software licensing, operator training, preventive maintenance, and machine calibration should also be considered when evaluating the total investment. Even after accounting for these costs, a used DMG ULTRASONIC 20 LINEAR provides exceptional value by delivering world-class ultrasonic machining technology, outstanding precision, and long-term manufacturing performance.
