MAZAK INTEGREX 100-IISY – 2002
USED MAZAK INTEGREX 100-IISY – 2002
The Mazak Corporation INTEGREX 100-IISY – 2002 is a highly versatile multi-tasking CNC turn-mill center engineered to combine turning, milling, drilling, tapping, and Y-axis machining into a single setup. Featuring a main spindle, sub-spindle, B-axis milling head, and automatic tool changer, the INTEGREX 100-IISY is designed to eliminate multiple setups, improve part accuracy, and reduce production lead times. This machine remains a popular solution for aerospace, medical, energy, automotive, and high-precision subcontract manufacturing environments.
The 2002 MAZAK INTEGREX 100-IISY typically features a 6″ chuck, 1.65″ bar capacity, spindle speeds up to 6,000 RPM, and a high-speed milling spindle capable of up to 10,000 RPM. The machine includes Y-axis capability, full C-axis interpolation on both spindles, and a 40-tool automatic tool changer. Most units are equipped with the Mazatrol Fusion 640MT control, chip conveyor, tool presetter, and coolant systems for unattended operation.
The INTEGREX 100-IISY was designed around Mazak’s “DONE IN ONE” manufacturing concept, allowing complex components to be fully machined in a single operation. This reduces work handling, minimizes setup error, and significantly improves overall machining efficiency.
Industries commonly using the MAZAK INTEGREX 100-IISY include aerospace, medical device manufacturing, defense, hydraulics, automotive, and precision job shop machining. Typical applications include aerospace fittings, hydraulic manifolds, medical implants, valve bodies, shafts, and complex turned-and-milled components.
The MAZAK INTEGREX platform remains one of the most respected multi-tasking machining systems in the CNC industry because of its flexibility, precision, and long-term reliability.
MAZAK INTEGREX 100-IISY – AXIS
| Parameter | Specification |
|---|---|
| Number of Controlled Axes | 5 – 7 Axes |
| X Axis Travel | 14.17″ (360 mm) |
| Y Axis Travel | 2.36″ (60 mm) |
| Z Axis Travel | 30.87″ (785 mm) |
| B-Axis Head Tilt | Multi-Angle Milling Capability |
| C-Axis Increment | 0.001° |
MAZAK INTEGREX 100-IISY – CAPACITY
| Parameter | Specification |
|---|---|
| Chuck Size | 6″ |
| Maximum Turning Diameter | 18.5″ (470 mm) |
| Maximum Machining Length | 28.6″ – 29.7″ |
| Bar Capacity | 1.65″ (42 mm) |
| Swing Over Bed | 18.5″ |
MAZAK INTEGREX 100-IISY – SPINDLES
| Parameter | Specification |
|---|---|
| Main Spindle Speed | Up to 6,000 RPM |
| Sub-Spindle Speed | Up to 6,000 RPM |
| Milling Spindle Speed | Up to 10,000 RPM |
| Spindle Nose | A2-5 |
| Spindle Synchronization | Standard |
MAZAK INTEGREX 100-IISY – TOOL SYSTEM
| Parameter | Specification |
|---|---|
| Automatic Tool Changer | 40 Tools |
| Live Tool Capability | Standard |
| Milling / Drilling / Tapping | Standard |
| Tool Presetter | Common Option |
MAZAK INTEGREX 100-IISY – CONTROL SYSTEM
| Parameter | Specification |
|---|---|
| CNC Control | Mazatrol Fusion 640MT |
| Programming | Multi-Tasking & Conversational |
| Connectivity | Ethernet / RS-232 |
| Simultaneous Machining | Supported |
MAZAK INTEGREX 100-IISY – AUTOMATION
| Parameter | Specification |
|---|---|
| Automatic Part Transfer | Standard |
| Chip Conveyor | Common |
| Parts Catcher | Common |
| Bar Feeder Compatibility | Standard |
MAZAK INTEGREX 100-IISY – DIMENSIONS
| Parameter | Specification |
|---|---|
| Machine Weight | Approx. 10,800 – 11,000 lbs |
| Footprint | Approx. 121″ × 82″ × 91″ |
MAZAK INTEGREX 100-IISY – GENERAL INFORMATION
| Parameter | Specification |
|---|---|
| Manufacturer | Mazak |
| Model | INTEGREX 100-IISY |
| Year | 2002 |
| Machine Type | Multi-Tasking CNC Turn-Mill Center |
| Country of Manufacture | Japan |
| Typical Condition | Production Ready |
INDUSTRIES THAT USE MAZAK INTEGREX 100-IISY
- Aerospace
- Medical Device Manufacturing
- Automotive
- Defense
- Energy
- Hydraulics and Pneumatics
- Precision Contract Machining
TYPICAL PARTS MAZAK INTEGREX 100-IISY CAN PRODUCE
- Aerospace Fittings
- Hydraulic Manifolds
- Precision Shafts
- Medical Implants
- Valve Components
- Bushings
- Complex Turned and Milled Parts
WHY CHOOSE MAZAK INTEGREX 100-IISY
The MAZAK INTEGREX 100-IISY is built for manufacturers that need complete machining capability in a single platform. Its ability to combine turning and milling operations dramatically reduces setup time while improving positional accuracy and overall productivity.
The B-axis milling spindle allows machining at multiple angles, making the machine highly effective for complex geometries and multi-surface operations. Its sub-spindle enables automatic transfer and back-side machining, reducing manual intervention and improving consistency.
For shops producing precision components with demanding tolerances, the INTEGREX 100-IISY provides exceptional flexibility and advanced multi-tasking capability.
WHY BUY USED MAZAK INTEGREX 100-IISY – 2002
Purchasing a used MAZAK INTEGREX 100-IISY – 2002 is an excellent way to acquire advanced multi-tasking machining capability at a fraction of the cost of a new machine. Even though the machine was built in 2002, the INTEGREX platform remains highly respected because of its ability to perform turning, milling, drilling, tapping, and Y-axis machining in one setup. Many manufacturers continue using these machines successfully for aerospace, medical, and precision industrial applications because the design remains highly capable and productive.
One of the greatest advantages of purchasing this machine used is the opportunity to obtain premium features such as a B-axis milling head, sub-spindle, 40-tool automatic tool changer, and Mazatrol conversational programming system at significantly reduced pricing. Many used machines also include chip conveyors, tool presetters, coolant systems, and tooling packages that add substantial operational value.
The INTEGREX 100-IISY is especially beneficial for shops machining complex parts that would normally require multiple setups across separate machines. By completing parts in one cycle, manufacturers can improve accuracy, reduce handling damage, shorten lead times, and lower labor costs.
Many machinists appreciate the flexibility and capability of the INTEGREX platform, particularly for low-to-medium production runs and highly complex components. However, experienced users also note that these machines require knowledgeable programming and proper maintenance to maximize performance and reliability.
Mazak machines are widely recognized for strong long-term support, durable construction, and excellent resale value. For manufacturers seeking a cost-effective way to expand multi-tasking machining capability, purchasing a used 2002 MAZAK INTEGREX 100-IISY offers outstanding flexibility and return on investment.
HOW MUCH DOES A USED MAZAK INTEGREX 100-IISY – 2002 COST?
The price of a used MAZAK INTEGREX 100-IISY – 2002 depends on machine condition, spindle hours, maintenance history, tooling inventory, and included accessories. Machines with documented service records, operational demonstrations, and upgraded tooling packages generally command stronger resale values.
Optional equipment such as chip conveyors, bar feeders, coolant-through-spindle systems, tool presetters, and additional tooling can significantly increase the machine’s value because they reduce additional setup costs for the buyer.
Prospective buyers should inspect spindle condition, B-axis alignment, ATC performance, sub-spindle synchronization, and machine geometry carefully before purchasing. Some experienced operators report that older INTEGREX platforms may require more maintenance attention compared to simpler turning centers, particularly regarding the milling head and B-axis systems.
Demand remains strong for multi-tasking CNC machines capable of complete part processing in one setup. Purchasing a used 2002 MAZAK INTEGREX 100-IISY typically provides substantial savings compared to buying a modern equivalent machine while still delivering excellent machining capability, flexibility, and long-term production value.
