DMG MORI WASINO G 100 | 480
USED DMG MORI WASINO G 100 | 480
The DMG MORI WASINO G 100 | 480 is a super high-precision flat-bed CNC turning center designed for stable, micron-level machining of small to medium-sized components. It belongs to the WASINO G-series, which is known for combining extreme machining accuracy, rigid construction, and thermal stability rather than high-volume production speed.
The machine supports a maximum workpiece diameter of approximately 285 mm and a workpiece length of around 280 mm, with a bar capacity of up to 38 mm depending on configuration. It features an extended X-axis travel of 480 mm, which is one of its defining characteristics and allows flexible tool positioning for complex geometries.
A key engineering feature of the G 100 | 480 is its symmetrical flat-bed structure, which is designed to minimize thermal deformation and maintain consistent machining accuracy over long production cycles. This structure distributes heat evenly around the spindle center, reducing distortion and ensuring stable dimensional performance even during extended operation.
Unlike high-speed multi-spindle production machines, the G 100 | 480 is focused on precision turning, fine finishing, and high-stability machining. It typically operates at spindle speeds up to around 6000 rpm, making it suitable for both roughing and high-accuracy finishing operations.
The machine uses a flat tool layout system, which eliminates unnecessary tool indexing delays and improves rigidity during cutting. This design is especially beneficial for high-precision components where tool deflection must be minimized.
It is also designed for automation compatibility, allowing integration with bar feeders, loaders, and part handling systems for semi or fully automated production environments.
Overall, the WASINO G 100 | 480 is a precision-oriented CNC lathe designed for high-accuracy machining, excellent surface finish, and long-term dimensional stability, making it ideal for industries where quality is more critical than cycle time.
DMG MORI WASINO G 100 | 480 SPECIFICATIONS
| DMG MORI WASINO G 100|480 – AXIS |
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| 2 Linear Axes (X, Z) |
| Fixed flat tooling system |
| High-rigidity symmetric bed design |
| No turret indexing (zero indexing concept) |
| Optimized for ultra-precision turning |
| DMG MORI WASINO G 100|480 – AXIS TRAVELS |
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| X-Axis Travel: 480 mm |
| Z-Axis Travel: 285 mm |
| High-stability short stroke machining |
| Designed for precision finishing range |
| DMG MORI WASINO G 100|480 – CAPACITY |
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| Maximum Turning Diameter: 285 mm |
| Maximum Turning Length: 280 mm |
| Bar Capacity: 38 mm |
| Suitable for high-precision medium parts |
| Ideal for hard turning & finishing |
| DMG MORI WASINO G 100|480 – SPINDLE |
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| High-precision motor spindle |
| Designed for ultra-low vibration |
| Thermal displacement controlled structure |
| Optimized for fine surface finish machining |
| DMG MORI WASINO G 100|480 – TABLE / WORKHOLDING |
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| Flat tooling (no turret indexing delay) |
| Symmetrical bed for thermal stability |
| Loader / automation compatible |
| Rigid workpiece clamping system |
| DMG MORI WASINO G 100|480 – TOOL SYSTEM |
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| Linear flat tool slide system |
| No tool indexing time (zero indexing concept) |
| Fixed tool positions for maximum accuracy |
| High repeatability machining setup |
| DMG MORI WASINO G 100|480 – FEEDRATES |
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| Optimized for precision machining rather than speed |
| Stable low-vibration cutting cycles |
| Consistent finishing performance |
| Ideal for high surface quality parts |
| DMG MORI WASINO G 100|480 – COOLANT & CHIP MANAGEMENT |
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| Efficient coolant delivery for precision cutting |
| Chip flow optimized for stable machining |
| Continuous operation capability |
| DMG MORI WASINO G 100|480 – CONTROL SYSTEM |
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| Fanuc CNC control system |
| High-precision positioning control |
| Stable machining program execution |
| Automation integration ready |
| DMG MORI WASINO G 100|480 – POWER & AIR REQUIREMENTS |
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| Industrial CNC machine power (medium class) |
| Air supply approx. 5–6 bar |
| Designed for stable continuous operation |
| DMG MORI WASINO G 100|480 – DIMENSIONS |
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| Compact horizontal precision lathe layout |
| Heavy rigid cast iron bed |
| Low center of gravity for vibration control |
| DMG MORI WASINO G 100|480 – GENERAL INFORMATION |
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| Machine Type: Ultra-high precision flat tooling CNC lathe |
| Designed for micron-level accuracy |
| Symmetrical bed reduces thermal distortion |
| Ideal for finishing, hard turning, precision work |
| Focus on accuracy over multi-tasking complexity |
| INDUSTRIES THAT USE DMG MORI WASINO G 100|480 |
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| Automotive precision components |
| Hydraulic systems |
| Aerospace precision parts |
| Industrial engineering |
| High-precision machining sectors |
| TYPICAL PARTS DMG MORI WASINO G 100|480 CAN PRODUCE |
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| Precision shafts |
| Hydraulic components |
| High-tolerance bushings |
| Fine finish cylindrical parts |
| Hard-turned components |
| WHY CHOOSE DMG MORI WASINO G 100|480 |
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| Extremely high dimensional accuracy (micron-level) |
| Zero indexing time improves consistency |
| Very stable thermal & structural design |
| Excellent surface finish quality |
| Ideal for precision finishing & critical components |
WHY BUY USED DMG MORI WASINO G 100 | 480
Buying a used DMG MORI WASINO G 100 | 480 is a strong option for manufacturers who prioritize precision, surface finish quality, and long-term dimensional stability over high-speed mass production. Unlike production-focused multi-spindle machines, this model retains value because its core strength lies in rigid construction and accuracy retention.
The biggest advantage is long-term machining stability. The symmetrical bed design reduces thermal distortion, meaning even older machines can still achieve high precision if spindle and guideway conditions are well maintained. This makes it suitable for industries such as aerospace components, hydraulic systems, and high-precision automotive parts.
Cutting time is still an important factor, but here it is evaluated differently compared to high-volume machines. For the G 100 | 480, lower cutting time (under 15,000–20,000 hours) is generally preferred, as it indicates reduced wear on spindle bearings, slides, and ball screws. Units under 10,000–12,000 hours are highly desirable because they retain near-original accuracy potential.
Another advantage is lower mechanical stress compared to high-speed production systems. Since this machine is not designed for extreme cycle-time pressure, wear tends to accumulate more slowly, extending usable lifespan when properly maintained.
Additionally, DMG MORI’s global service support ensures availability of spare parts and technical assistance, although older control systems may require upgrades depending on application requirements.
This machine is especially valuable for high-accuracy small batch production, finishing operations, and precision machining environments where consistency matters more than throughput.
In summary, a used WASINO G 100 | 480 offers strong value through rigidity, thermal stability, and long-term precision retention, making it ideal for quality-focused machining operations.
HOW MUCH DOES A USED DMG MORI WASINO G 100 | 480 COST?
The cost of a used DMG MORI WASINO G 100 | 480 depends on manufacturing year, spindle condition, control system, maintenance history, and most importantly, cutting time.
For older machines manufactured before 2000, similar high-precision CNC lathes typically range from $25,000 to $60,000, depending on wear condition and retrofit level. These machines may require electrical or CNC system upgrades to meet modern production standards.
Machines produced between 2000 and 2010 generally fall within the $60,000 to $120,000 range, depending on spindle condition, axis accuracy, and maintenance quality. Machines with lower cutting time (under 15,000–20,000 hours) are priced higher due to better retained precision.
For 2010–2025-era machines or well-maintained late models, prices typically range from $120,000 to $220,000+, especially if equipped with automation systems such as bar feeders, chip conveyors, or upgraded CNC controls.
Cutting time plays a critical role, but in this machine category it reflects precision degradation rather than production wear alone. Machines with low cutting time (under 10,000–12,000 hours) are highly desirable because they maintain spindle concentricity, thermal stability, and slideway accuracy closer to factory standards.
Other important valuation factors include:
- Spindle vibration and bearing condition
- Ball screw backlash and guideway wear
- Control system generation (Fanuc upgrades increase value)
- Maintenance documentation quality
- Automation integration level
Buyers should prioritize accuracy test results and mechanical condition over age alone, since precision performance is the key value driver for this model.
Overall, the cost of a used WASINO G 100 | 480 is determined by precision condition, maintenance history, and usage intensity, with cutting time acting as a key indicator of long-term machining reliability.
