The Mazak FJV 5 Face-100/160 is a large-format, double-column (gantry-style) vertical machining center designed for high-precision, heavy-duty machining of large components. It belongs to Mazak’s FJV 5 Face series, which focuses on complete 5-sided machining using an automatic angle head, allowing operators to machine multiple surfaces in a single setup and significantly reduce overall cycle time.
This model offers a large working envelope with travels of approximately 4,200 mm (X), 2,450 mm (Y), and 660 mm (Z), along with a table size around 4,000 × 2,000 mm, making it suitable for large molds, structural parts, and heavy industrial components. It is equipped with a CAT 50 spindle, typically offering speeds up to 10,000 RPM (or high-torque configurations around 6,000 RPM), providing strong cutting performance for steel and cast iron applications.
A defining feature is the integrated automatic angle head, which can index in small increments to machine side faces efficiently without repositioning the part. Combined with its rigid double-column construction, thermal stability features, and MAZATROL Smooth CNC control, the machine ensures consistent accuracy over long machining cycles. Overall, the FJV 5 Face-100/160 is built for high-productivity machining of large, complex workpieces with reduced setup time.
MAZAK FJV 5 FACE-100/160SPECIFICATIONS
MAZAK FJV 5 FACE-100/160 – AXIS
Number of Axes: 3 + 5-face machining capability
Axis Configuration: Double Column (Gantry Type) Vertical Machining Center
Additional Capability: 5-face machining using automatic angle head
Axis Movement Type: X, Y, Z linear axes with multi-face machining capability
MAZAK FJV 5 FACE-100/160 – AXIS TRAVELS
X-Axis Travel: 4,200 mm (165.35 in)
Y-Axis Travel: 2,450 mm (96.46 in)
Z-Axis Travel: 660 mm (25.98 in)
MAZAK FJV 5 FACE-100/160 – CAPACITY
Table Size: 4,000 mm x 2,000 mm
Workpiece Capability: Large and heavy components
Machining Type: Full 5-face machining in a single setup
Distance Between Columns: Approx. 2,650 mm class
MAZAK FJV 5 FACE-100/160 – SPINDLE
Spindle Speed: Up to 10,000 RPM
Spindle Taper: CAT 50 / BT50
Spindle Type: High-rigidity built-in spindle
Spindle Capability: High torque for heavy-duty cutting
MAZAK FJV 5 FACE-100/160 – TABLE
Table Size: 4,000 mm x 2,000 mm
Table Type: Fixed large worktable
Load Capacity: Suitable for heavy workpieces
Table Design: Designed for large-scale machining applications
MAZAK FJV 5 FACE-100/160 – TOOL TURRET
Tool Magazine Capacity: 60 tools
Tool Holder Type: CAT 50 / BT50
Tool Change System: Automatic Tool Changer (ATC)
Angle Head: Automatic attachment for 5-face machining
MAZAK FJV 5 FACE-100/160 – FEEDRATES
Rapid Traverse Rate: High-speed rapid traverse (varies by configuration)
Enclosure: Fully enclosed machining area for chip containment
MAZAK FJV 5 FACE-100/160 – CONTROL SYSTEM
CNC Control: MAZATROL SmoothG
Programming: Conversational and EIA/ISO
Interface: Touchscreen graphical interface
Feature: Optimized for 5-face machining programming
MAZAK FJV 5 FACE-100/160 – POWER & AIR REQUIREMENTS
Power Supply: 3 Phase industrial power
Power Consumption: High due to large machine configuration
Air Requirement: Clean dry compressed air
Air Pressure: Standard industrial air supply
MAZAK FJV 5 FACE-100/160 – DIMENSIONS
Machine Type: Double column gantry structure
Footprint: Large industrial footprint
Machine Weight: Heavy-duty multi-ton construction
Structure: High rigidity double column design
MAZAK FJV 5 FACE-100/160 – GENERAL INFORMATION
Machine Type: 5-face double column machining center
Key Feature: Machines 5 sides in one setup
Design Benefit: Reduces setup time and improves accuracy
Construction: Built for large, high-precision components
INDUSTRIES THAT USE MAZAK FJV 5 FACE-100/160
Aerospace
Heavy Equipment Manufacturing
Oil & Gas
Energy Sector
Industrial Machinery
TYPICAL PARTS MAZAK FJV 5 FACE-100/160 CAN PRODUCE
Large structural components
Aerospace frames and housings
Machine bases and heavy frames
Mold and die components
Industrial equipment parts
WHY CHOOSE MAZAK FJV 5 FACE-100/160
Large machining envelope for oversized parts
Full 5-face machining reduces multiple setups
High rigidity ensures consistent precision
Powerful spindle for heavy material removal
Advanced Mazatrol control simplifies complex machining
WHY BUY USED MAZAK FJV 5 FACE-100/160
Buying a used Mazak FJV 5 Face-100/160 is a cost-effective way to acquire large-part machining capability with advanced 5-face functionality. New double-column machines of this size are capital-intensive, so the used market provides significant savings while still offering high rigidity, accuracy, and productivity. These machines are built for long-term industrial use, meaning they retain performance even after years of operation when properly maintained.
One of the biggest advantages is process efficiency. The ability to machine five faces in a single setup reduces handling, improves geometric accuracy, and minimizes labor time. This is especially valuable for industries dealing with large components such as energy, aerospace, and heavy equipment manufacturing. Even older machines retain this core capability, making them highly competitive in production environments.
Cutting time plays a crucial role in value. Machines with moderate usage (10,000–20,000 cutting hours) often provide the best balance between cost and remaining life. High-hour machines (20,000+), especially those used in heavy steel cutting, may require spindle rebuilds or guideway servicing.
Additionally, Mazak’s global support network and widely used MAZATROL control make integration easier compared to less common brands. For shops needing large-capacity machining without new-machine costs, a used FJV 5 Face-100/160 offers strong ROI and long-term reliability.
HOW MUCH DOES A USED MAZAK FJV 5 FACE-100/160COST?
The cost of a used Mazak FJV 5 Face-100/160 varies significantly depending on age, configuration, and especially cutting hours and application history. As a large double-column machining center, it commands higher prices than standard vertical machining centers due to its size and capability.
Machines manufactured before 2000 (or early double-column equivalents) typically range from $30,000 to $70,000. These machines usually have very high cutting hours (20,000–40,000+) and are often used in heavy-duty applications, meaning buyers should budget for refurbishment or component replacement.
Models from 2000–2010 generally fall in the $70,000 to $180,000 range. This segment often provides the best value, particularly for machines with 10,000–20,000 cutting hours and good maintenance records. Machines equipped with automatic angle heads, larger tool magazines, and upgraded controls tend to command higher prices.
Newer machines from 2010–2025 typically range between $180,000 and $400,000+, depending on condition, features, and usage. Low-hour machines (under 10,000 cutting hours), especially those used for lighter materials like aluminum, can achieve premium pricing due to reduced wear.
Ultimately, cutting time outweighs age. A heavily used newer machine may be less valuable than an older, well-maintained one, making inspection, spindle condition, and service history critical in determining true market value.
