The Mazak VORTEX i-800V/8 is a large-capacity simultaneous 5-axis vertical machining center designed for machining complex, heavy, and high-value components with exceptional precision and productivity. As part of Mazak’s VORTEX i-series, it features a rigid double-column (gantry-type) construction that ensures high stability, reduced vibration, and consistent accuracy during heavy-duty machining operations. This makes it particularly suitable for industries such as aerospace, energy, and heavy equipment manufacturing.
The machine is equipped with a trunnion-style rotary table and tilting spindle, enabling full 5-axis simultaneous machining in a single setup. It features a large 800 mm × 800 mm pallet and can accommodate workpieces up to approximately 1500 mm in diameter and 1500 mm in height, making it ideal for large structural and complex parts.
A BT50 spindle with a standard speed of 10,000 rpm delivers high torque for machining materials such as steel, titanium, and aluminum. The machine also includes advanced technologies such as MAZATROL SmoothAi CNC, roller gear cam systems for backlash elimination, and high-precision calibration systems to ensure long-term accuracy.
With options like 2-pallet changers, large tool magazines (40–160 tools), and automation integration, the VORTEX i-800V/8 offers high productivity and flexibility for demanding large-part machining applications.
MAZAK VORTEX I-800V/8SPECIFICATIONS
MAZAK VORTEX i-800V/8 – AXIS
Number of Axes: 5 (X, Y, Z, B, C)
Axis Configuration: Vertical 5-axis machining center
Simultaneous Control: Full 5-axis simultaneous machining
B-Axis: Tilting spindle (~150° range)
C-Axis: Rotary table (360° continuous)
MAZAK VORTEX i-800V/8 – AXIS TRAVELS
X-Axis Travel: Approx. 1,700 mm
Y-Axis Travel: Approx. 1,500 mm
Z-Axis Travel: Approx. 1,150 mm
B-Axis Travel: ~150° tilt
C-Axis Travel: 360° continuous rotation
MAZAK VORTEX i-800V/8 – CAPACITY
Maximum Workpiece Diameter: Approx. Ø1,500 mm
Maximum Workpiece Height: Approx. 1,500 mm
Maximum Workpiece Weight: Approx. 3,000 kg
Pallet Size: 800 mm × 800 mm
Pallet System: 2-pallet changer standard
MAZAK VORTEX i-800V/8 – SPINDLE
Spindle Speed: Up to 10,000 RPM
Spindle Power: Approx. 37 kW (50 HP)
Spindle Taper: CAT 50 / BT50
Spindle Type: High-performance tilting spindle
Material Capability: Steel, aluminum, titanium machining
MAZAK VORTEX i-800V/8 – TABLE
Table Type: Rotary pallet (C-axis)
Table Size: 800 mm × 800 mm
Table Function: Multi-face and complex machining
Table Drive: Roller gear cam / direct-drive system
Workholding: Suitable for large heavy components
MAZAK VORTEX i-800V/8 – TOOL TURRET
Tool Magazine Capacity: Approx. 43–160 tools
Tool Type: Automatic Tool Changer (ATC)
Tool Selection: Random access
Tool Taper: CAT 50 / BT50
Optional: TOOL HIVE system (200+ tools)
MAZAK VORTEX i-800V/8 – FEEDRATES
Rapid Traverse (X/Y/Z): High-speed motion
Cutting Feed Rate: Programmable
B-Axis Drive: Roller gear cam system
Accuracy: High-precision simultaneous machining
Guideways: Linear roller guides
MAZAK VORTEX i-800V/8 – COOLANT & CHIP MANAGEMENT
Coolant System: Flood coolant
Optional: Through-spindle coolant
Chip Removal: Automatic chip conveyor
Filtration: Industrial filtration system
Thermal Stability: High-rigidity structure
MAZAK VORTEX i-800V/8 – CONTROL SYSTEM
CNC Control: Mazatrol Smooth Series
Programming: Conversational + EIA/ISO
Features: AI adaptive machining (optional)
Interface: Advanced touchscreen CNC
Automation: Compatible with PALLETECH systems
MAZAK VORTEX i-800V/8 – POWER & AIR REQUIREMENTS
Power Requirement: Approx. 60–80 kVA
Voltage: 3-phase industrial supply
Air Requirement: Clean, dry compressed air
Air Pressure: Approx. 5–7 bar
MAZAK VORTEX i-800V/8 – DIMENSIONS
Machine Footprint: Large vertical machining platform
Structure: High-rigidity casting
Construction: Thermally stable design
Installation: Requires reinforced foundation
MAZAK VORTEX i-800V/8 – GENERAL INFORMATION
Machine Type: 5-axis vertical machining center
Capability: Large-part multi-surface machining
Design Focus: High productivity and accuracy
Advantage: Larger capacity than i-630 series
Special Feature: Two-pallet system for continuous operation
INDUSTRIES THAT USE MAZAK VORTEX i-800V/8
Aerospace
Defense
Energy
Heavy Equipment
Industrial Manufacturing
TYPICAL PARTS MAZAK VORTEX i-800V/8 CAN PRODUCE
Jet engine casings
Airframe structural components
Gearboxes
Heavy-duty housings
Large precision machined parts
WHY CHOOSE MAZAK VORTEX i-800V/8
Large work envelope for heavy components
Full 5-axis simultaneous machining
High rigidity and thermal stability
Two-pallet system improves productivity
Ideal for aerospace and high-value parts machining
WHY BUY USED MAZAK VORTEX I-800V/8
Buying a used Mazak VORTEX i-800V/8 is a strong investment for manufacturers requiring large-capacity 5-axis machining at a significantly lower cost than a new machine. One of the biggest advantages of this model is its ability to handle large and complex parts in a single setup, reducing cycle times and improving overall productivity.
When evaluating a used machine, cutting time is the most important factor rather than just the manufacturing year. Machines used in aerospace and heavy industries often accumulate high spindle hours due to long machining cycles and tough materials. This can lead to wear in key components such as the spindle, rotary axes, and guideways. Machines with higher cutting hours are typically more affordable but may require refurbishment or maintenance.
On the other hand, machines used in low-volume production, prototype work, or precision applications often have lower cutting hours and better preserved accuracy, making them more desirable even if older. Another key consideration is the presence of options such as pallet changers, high-capacity tool magazines, and automation systems, which significantly enhance productivity and reduce labor costs.
Overall, a used VORTEX i-800V/8 offers excellent value by combining large work capacity, advanced 5-axis capability, and modern control technology at a reduced capital investment.
HOW MUCH DOES A USED MAZAK VORTEX I-800V/8COST?
The cost of a used Mazak VORTEX i-800V/8 depends on year of manufacture, configuration, and most importantly, cutting hours. As a modern large-format 5-axis machine, availability is primarily from 2010 onward, with no units produced before 2000.
For machines manufactured between 2010 and 2015, prices typically range from $300,000 to $500,000 depending on condition, spindle configuration, and included options. Machines with higher cutting hours are priced toward the lower end, while well-maintained units with documented service history command higher prices.
For machines built between 2015 and 2020, prices generally range from $500,000 to $800,000. Machines equipped with advanced controls, automation systems, and lower cutting hours are priced at the higher end due to improved productivity and reliability.
For newer machines from 2020 to 2025, prices typically range from $800,000 to $1,500,000 or more. Machines with MAZATROL SmoothAi control, large tool capacities, and automation integration such as PALLETECH systems are at the top end due to their advanced capability and efficiency.
Cutting hours remain the most critical pricing factor. Low-hour machines command premium pricing, while heavily used machines are discounted due to potential refurbishment costs, particularly for spindle systems, rotary axes, and precision components.