Used MAZAK VARIAXIS I-800 NEO CNC Machine For Sale - Pre-Owned

MAZAK VARIAXIS I-800 NEO

MAKE: MAZAK
TYPE: 5-Axis Machines
YEAR: 2010
SKU: 110527
DEALER: Used CNC Exchange
COUNTRY: USA

USED MAZAK VARIAXIS I-800 NEO

The Mazak VARIAXIS i-800 NEO is a large-capacity, next-generation simultaneous 5-axis vertical machining center designed for high-precision machining of complex and heavy components. As part of Mazak’s advanced NEO series, it features a high-rigidity full gantry construction that ensures excellent stability, reduced vibration, and consistent accuracy during demanding machining operations.

The machine is equipped with a trunnion-style rotary table providing full 5-axis capability, enabling complete multi-surface machining in a single setup. It supports significantly larger workpieces compared to smaller i-series models, with a pallet size of approximately 800 mm × 630 mm and the ability to handle parts up to around 1000 mm in diameter and 415–500 mm in height.

A standard BT50 spindle with a maximum speed of 10,000 rpm is designed for heavy-duty machining, particularly in materials such as steel and titanium, while optional high-speed and high-torque configurations expand its versatility. Advanced features such as SmoothAi control with AI-driven spindle optimization, enhanced rotary axis cooling, and large tool magazine options (30 to 120+ tools) ensure high productivity and precision.

Automation options including pallet changers, MULTI PALLET POOL (MPP), and PALLETECH systems make the VARIAXIS i-800 NEO ideal for both high-mix and high-volume production environments.


MAZAK VARIAXIS I-800 NEO SPECIFICATIONS

MAZAK VARIAXIS i-800 NEO – AXIS
Number of Axes: 5 (X, Y, Z, A, C)
Axis Configuration: Simultaneous 5-axis vertical machining center
Simultaneous Control: Full 5-axis simultaneous machining
A-Axis Rotation: Approx. -120° to +30°
C-Axis Rotation: 360° continuous rotation
MAZAK VARIAXIS i-800 NEO – AXIS TRAVELS
X-Axis Travel: Approx. 850–1,050 mm
Y-Axis Travel: Approx. 900–1,200 mm
Z-Axis Travel: Approx. 600–650 mm
A-Axis Travel: Approx. -120° to +30°
C-Axis Travel: Full 360° rotation
MAZAK VARIAXIS i-800 NEO – CAPACITY
Maximum Workpiece Diameter: Ø1,000 mm
Maximum Workpiece Height: 415–500 mm
Maximum Workpiece Weight: Approx. 1,000 kg
Pallet/Table Size: Ø800 mm × 630 mm
Application: Large, high-precision 5-axis components
MAZAK VARIAXIS i-800 NEO – SPINDLE
Spindle Speed: 10,000 RPM (standard)
Optional Speeds: High-speed / high-torque configurations
Spindle Taper: BT50 / CAT 50
Spindle Type: Heavy-duty, high-rigidity spindle
Capability: Steel cutting + high-speed aluminum machining
MAZAK VARIAXIS i-800 NEO – TABLE
Table Type: Tilting trunnion (A + C axes)
Table Diameter: Approx. 800 mm
Table Load Capacity: Heavy-duty large-part support
Technology: Roller gear cam system
Accuracy: High precision multi-axis positioning
MAZAK VARIAXIS i-800 NEO – TOOL TURRET
Tool Magazine Capacity: 30 tools (standard)
Optional Capacity: 40 / 80 / 120 tools
Advanced Option: Multi-drum magazine (200+ tools)
Tool Type: Automatic Tool Changer (ATC)
Tool Length Capacity: Up to ~350 mm
MAZAK VARIAXIS i-800 NEO – FEEDRATES
Rapid Traverse (X/Y/Z): Approx. 50–60 m/min
Cutting Feed Rate: Programmable
Rotary Axis Speed: High-speed simultaneous motion
Motion Control: Smooth 5-axis contouring
Performance: Optimized for large complex parts
MAZAK VARIAXIS i-800 NEO – COOLANT & CHIP MANAGEMENT
Coolant System: Flood coolant with through-spindle option
Coolant Control: Energy-efficient coolant system
Filtration: Advanced multi-stage filtration
Chip Handling: Conveyor with vortex tank cleaning
Thermal Control: Enhanced rotary axis cooling
MAZAK VARIAXIS i-800 NEO – CONTROL SYSTEM
CNC Control: Mazatrol SmoothAi
Programming: Conversational & EIA/ISO
Features: AI vibration suppression (chatter control)
Interface: Large touchscreen panel
Connectivity: Industry 4.0 ready smart system
MAZAK VARIAXIS i-800 NEO – POWER & AIR REQUIREMENTS
Power Requirement: Approx. 60–80 kVA
Voltage: 3-phase (region dependent)
Air Requirement: Clean, dry compressed air
Air Pressure: Approx. 5–6 bar
MAZAK VARIAXIS i-800 NEO – DIMENSIONS
Machine Footprint: Large 5-axis machining center
Machine Height: Approx. 3.5 m
Construction: Full gantry high-rigidity structure
Design: Optimized for thermal stability and heavy-duty cutting
MAZAK VARIAXIS i-800 NEO – GENERAL INFORMATION
Machine Type: Advanced 5-axis vertical machining center
Platform: Next-generation NEO series
Capability: DONE-IN-ONE® machining
Automation: PALLETECH, MPP, 2-pallet changer compatible
Productivity: Designed for large, high-value parts
INDUSTRIES THAT USE MAZAK VARIAXIS i-800 NEO
Aerospace & Defense
Energy
Automotive
Heavy Equipment
Precision Engineering
TYPICAL PARTS MAZAK VARIAXIS i-800 NEO CAN PRODUCE
Large aerospace structural components
Turbine housings and impellers
Heavy mold and die components
Energy sector parts
Complex multi-surface precision parts
WHY CHOOSE MAZAK VARIAXIS i-800 NEO
Large-capacity 5-axis machining platform
High-rigidity gantry design for heavy-duty cutting
Advanced AI-driven SmoothAi control
Wide automation and tooling options
Ideal for large, complex, high-value components

WHY BUY USED MAZAK VARIAXIS I-800 NEO

Buying a used Mazak VARIAXIS i-800 NEO is a strategic investment for manufacturers needing large-capacity 5-axis machining with modern technology at a reduced cost. As part of Mazak’s latest generation, the NEO series offers advanced features such as AI-assisted spindle control, improved thermal stability, and automation readiness, making it highly capable even in the used market.

One of the most important factors when evaluating a used i-800 NEO is cutting time rather than just the manufacturing year. These machines are often used in heavy industries such as aerospace and energy, where long machining cycles and difficult materials result in high spindle loads and accumulated cutting hours. High usage can lead to wear in the spindle, rotary axes, and structural components, potentially requiring refurbishment.

However, machines used in low-volume production, prototype work, or precision engineering applications often have significantly lower cutting hours and maintain excellent accuracy, making them more desirable even if slightly older. Another advantage is that many used machines come equipped with high-value options such as pallet changers, large tool magazines, and PALLETECH or MPP automation systems, which significantly enhance productivity and would be costly if purchased new.

Overall, a used VARIAXIS i-800 NEO provides exceptional capacity, advanced capability, and strong long-term value for demanding manufacturing environments.


HOW MUCH DOES A USED MAZAK VARIAXIS I-800 NEO COST?

The cost of a used Mazak VARIAXIS i-800 NEO depends on factors such as year of manufacture, configuration, automation level, and most importantly, cutting hours. Since this is a relatively new model introduced in the late 2010s, there are no machines available before 2000 or even in the 2000–2010 category.

For early models from around 2018–2020, prices typically range between $350,000 and $550,000 depending on condition, spindle configuration, and included options. Machines with lower cutting hours, well-maintained spindles, and documented service history command prices toward the higher end of this range.

For newer machines from 2020 to 2025, prices generally range from $550,000 to $900,000 or more. Machines equipped with advanced features such as SmoothAi control, high-torque BT50 spindle, large-capacity tool magazines, and automation systems like pallet changers or PALLETECH integration are priced at the top end due to their high productivity and capability.

Cutting hours remain the most critical pricing factor. Machines with low spindle hours and minimal wear command premium pricing, while heavily used machines—especially those used for continuous heavy cutting—are priced lower due to potential refurbishment costs, particularly for spindle systems, rotary axes, and automation components.