USED MAZAK INTEGREX I‑500S AG

The Mazak INTEGREX I‑500S AG is a high‑capacity hybrid multi‑tasking CNC machine that unifies precision turning, full 5‑axis milling, and integrated gear machining into a single production platform. As part of Mazak’s INTEGREX AG series, this model incorporates the “S” secondary spindle to allow simultaneous dual‑spindle machining, increasing productivity by reducing non‑productive movement and enabling concurrent operations. The “AG” (Auto Gear) package adds specialized gear production capabilities — including gear skiving, gear hobbing, and gear milling — allowing components with complex gear profiles to be machined without requiring a separate gear cutting center.

The I‑500S AG is designed to handle larger workpieces than smaller INTEGREX AG variants, often accommodating part diameters in the 800–900 mm range with extended travel for deep contouring and long features. Dual high‑torque spindles, a powerful B‑axis milling head, and Mazak’s hybrid roller guideway system provide rigidity and stability during heavy cutting workloads. Gear machining functions expand the machine’s versatility, enabling the production of integrated gear features alongside conventional turned and milled surfaces in one setup.

Equipped with MAZATROL SmoothAi control, the machine offers intuitive conversational programming, advanced diagnostics, and seamless automation integration. Its combination of multi‑process machining and integrated gear capability makes it a strong choice for aerospace, automotive transmission, energy sector, and heavy industrial manufacturing where precision and process consolidation are critical.

MAZAK INTEGREX I‑500S AG SPECIFICATIONS

WHY BUY USED MAZAK INTEGREX I‑500S AG

Purchasing a used Mazak INTEGREX I‑500S AG allows manufacturers to obtain highly capable multi‑tasking and gear‑integrated production technology at a significantly lower investment than buying new. The dual‑spindle configuration enables simultaneous machining, reducing cycle times and increasing overall throughput. The AG gear package adds gear skiving, hobbing, and milling capability — enabling complete parts, including complex gear features, to be produced in one setup. This consolidation improves accuracy, minimizes handling errors, and streamlines part workflows.

Used units manufactured between 2010 and 2025 typically include MAZATROL Smooth or SmoothAi controls, which simplify programming, reduce setup times, and offer advanced diagnostics that help lower downtime. These features are especially valuable in high‑mix, low‑volume environments or shops integrating automation such as pallet changers and robotic loaders. Machines from the 2000–2010 period may not include full AG functionality in early configurations but still offer strong mechanical performance and multi‑tasking capability with older control technology. Pre‑2000 machines in this exact AG configuration are rare, as integrated gear‑machining versions represent a more recent evolution in the INTEGREX series.

Cutting time is a key criterion when evaluating a used machine; units with lower spindle and gear‑machining hours typically have less wear on key components such as spindles, bearings, and gear heads, suggesting longer remaining service life. Maintenance history, tooling packages, and included gear software significantly impact value. Purchasing used allows manufacturers to expand capabilities while managing upfront costs and depreciation.

HOW MUCH DOES A USED MAZAK INTEGREX I‑500S AG COST?

The cost of a used Mazak INTEGREX I‑500S AG varies by age, condition, configuration, included gear‑machining features, and total cutting hours. Machines manufactured between 2010 and 2025 typically range from approximately $500,000 to $1,100,000. Units at the higher end often have low spindle and gear hours, modern MAZATROL SmoothAi controls, full AG gear packages, and additional options such as automation interfaces or comprehensive tooling sets, which increase productivity and long‑term value.

Machines from the 2000–2010 period are generally priced between $300,000 and $650,000, depending on condition and any retrofits or control upgrades. These older machines may feature earlier control systems and higher accumulated hours but still deliver robust multi‑tasking and gear‑integrated performance. Some may require software or hardware updates to fully realize modern gear‑machining capabilities.

Pre‑2000 units in this specific AG configuration are uncommon because integrated gear‑cutting versions of the I‑500 series represent more recent technological advancements. Cutting hours are a major factor in valuation; machines with higher usage may require component refurbishment or replacement, reducing their value. Buyers should also consider included tooling, gear software packages, automation systems, and documented maintenance history, as these elements significantly impact total investment and long‑term return on ownership.