Used MAZAK INTEGREX E-1600V/10S AG CNC Machine For Sale - Pre-Owned

MAZAK INTEGREX E-1600V/10S AG

MAKE: MAZAK
TYPE: Multi-Axis Machines
YEAR: 2010
SKU: 110498
DEALER: Used CNC Exchange
COUNTRY: USA

USED MAZAK INTEGREX E-1600V/10S AG

The Mazak INTEGREX E-1600V/10S AG is an ultra-large, high-performance vertical multi-tasking CNC machine designed for machining extremely large and complex components in a single setup. As part of Mazak’s E-series, it integrates turning, drilling, boring, and full 5-axis milling into one platform, eliminating multiple setups and improving both accuracy and productivity. The “S” designation indicates a second spindle, enabling simultaneous machining and part transfer, while the “AG” configuration incorporates advanced gantry automation and gear cutting capabilities for highly efficient production.

This machine is capable of handling massive workpieces, with diameters reaching approximately 2,300 mm (90.55″) and heights over 1,600 mm, making it ideal for aerospace, energy, and heavy equipment applications. It features a high-torque turning table, a powerful milling spindle, and a tilting head for complex multi-surface machining. The double-column construction ensures exceptional rigidity and stability, even during heavy cutting operations.

Equipped with MAZATROL SmoothAi control, the E-1600V/10S AG supports intelligent machining, automation integration, and real-time process optimization. Additional capabilities such as gear skiving, hobbing, and in-machine measurement further enhance its functionality, making it a comprehensive solution for large, high-value component manufacturing.


MAZAK INTEGREX E-1600V/10S AG SPECIFICATIONS

MAZAK INTEGREX E-1600V/10S AG – AXIS
Large double-column multi-tasking CNC machine
X, Y, Z linear axes
B-axis tilting milling spindle
C-axis rotary table for turning
Full simultaneous 5-axis machining capability
AG package enables gear cutting (skiving, hobbing, end milling)
MAZAK INTEGREX E-1600V/10S AG – AXIS TRAVELS
X-axis travel: approx. 2100–2200 mm
Y-axis travel: approx. 1600 mm
Z-axis travel: approx. 1350 mm
B-axis rotation: approx. 150°
C-axis rotation: 360° continuous
MAZAK INTEGREX E-1600V/10S AG – CAPACITY
Maximum workpiece diameter: approx. 2300 mm
Maximum workpiece height: approx. 1680 mm
Table load capacity: approx. 7000 kg+
Designed for extremely large and heavy components
Ideal for aerospace, energy, and heavy industries
MAZAK INTEGREX E-1600V/10S AG – SPINDLE
Turning table speed: up to approx. 300 RPM
Milling spindle speed: up to 10000 RPM
Milling spindle power: approx. 30–37 kW
High torque for heavy-duty cutting
Suitable for steel, titanium, and high-temp alloys
MAZAK INTEGREX E-1600V/10S AG – TABLE
Large direct-drive rotary table
High torque for heavy workpieces
High-precision positioning
Backlash-free rotation design
MAZAK INTEGREX E-1600V/10S AG – TOOL TURRET
Tool magazine capacity: approx. 40–120 tools
Automatic tool changer (ATC)
CAT/BT 50 tooling system
Supports heavy-duty and long tools
MAZAK INTEGREX E-1600V/10S AG – FEEDRATES
High-speed feed capability
Smooth and stable axis motion
Optimized for large-part machining
High rigidity under heavy loads
MAZAK INTEGREX E-1600V/10S AG – COOLANT & CHIP MANAGEMENT
High-pressure coolant system
Through-spindle coolant capability
Heavy-duty chip conveyor
Efficient chip evacuation for large chips
MAZAK INTEGREX E-1600V/10S AG – CONTROL SYSTEM
Mazatrol SmoothAi CNC control
AI-based machining optimization
Digital twin and simulation
Advanced gear cutting software integration
MAZAK INTEGREX E-1600V/10S AG – POWER & AIR REQUIREMENTS
Power requirement: approx. 90–130 kVA
Air pressure requirement: approx. 5–6 bar
Designed for heavy industrial applications
Stable continuous operation
MAZAK INTEGREX E-1600V/10S AG – DIMENSIONS
Machine footprint: approx. 8500 x 5500 mm
Machine height: approx. 4200 mm
Machine weight: approx. 35,000–50,000 kg
Double-column heavy-duty construction
MAZAK INTEGREX E-1600V/10S AG – GENERAL INFORMATION
Double-column 5-axis multi-tasking machining center
Combines turning, milling, drilling, boring, and gear cutting
S version includes larger capacity and extended height
Reduces setups and improves accuracy
Supports pallet changer and automation systems
INDUSTRIES THAT USE MAZAK INTEGREX E-1600V/10S AG
Aerospace industry
Energy and power generation
Oil & gas sector
Heavy equipment manufacturing
Industrial machinery
TYPICAL PARTS MAZAK INTEGREX E-1600V/10S AG CAN PRODUCE
Jet engine casings
Large gearboxes and gear components
Turbine housings
Heavy structural components
Complex large precision parts
WHY CHOOSE MAZAK INTEGREX E-1600V/10S AG
Combines gear cutting with full multi-tasking machining
Larger capacity than standard E-1600 models
Handles extremely large and heavy parts
High rigidity and precision
Ideal for high-value, complex manufacturing

WHY BUY USED MAZAK INTEGREX E-1600V/10S AG

Purchasing a used Mazak INTEGREX E-1600V/10S AG is a strategic investment for manufacturers requiring ultra-large multi-tasking capability at a significantly reduced cost compared to new equipment. This model’s ability to combine turning, milling, 5-axis machining, and even gear cutting into a single setup reduces handling, improves dimensional accuracy, and shortens production cycles. The dual-spindle configuration further enhances productivity by enabling simultaneous machining operations, while the AG system allows automated part handling and supports lights-out manufacturing.

Used machines from 2010 to 2025 typically include MAZATROL Smooth or SmoothAi controls, offering improved programming efficiency, advanced diagnostics, and seamless automation integration. These features make them highly suitable for industries producing large, complex components such as turbine housings, gear systems, and aerospace structures. Machines from 2000–2010 in this exact configuration are relatively rare but may still provide strong mechanical performance, albeit with older controls and higher usage levels. Pre-2000 machines are generally not applicable for this model series due to its relatively recent development.

Cutting time is one of the most important evaluation criteria when purchasing used. Machines with lower spindle and axis hours typically have less wear on critical components such as the turning table, milling head, and rotary axes, resulting in longer service life. Buyers should also review maintenance records, automation systems, and tooling packages, as these factors significantly influence value. Buying used enables companies to expand capacity while controlling capital expenditure and depreciation.


HOW MUCH DOES A USED MAZAK INTEGREX E-1600V/10S AG COST?

The cost of a used Mazak INTEGREX E-1600V/10S AG varies widely depending on age, condition, configuration, automation level, and total cutting hours. Machines manufactured between 2010 and 2025 typically range from approximately $2,500,000 to $6,000,000 or more, reflecting their massive capacity, dual-spindle configuration, advanced 5-axis capabilities, and integrated gantry automation with gear cutting functionality. Machines with low cutting hours and full service documentation command premium pricing due to their longer operational life and higher reliability.

Machines from the 2000–2010 period in this configuration are uncommon but may fall within the range of $1,500,000 to $3,000,000, depending on condition, upgrades, and included automation systems. These machines may feature earlier control systems and higher usage levels but still provide strong performance for large-scale, heavy-duty machining applications.

Pre-2000 machines in this model category are generally not available, as the E-1600V/10S AG represents a newer generation of vertical multi-tasking machines with integrated automation and gear processing capabilities. Cutting hours play a critical role in valuation; machines with high spindle and axis usage may require significant maintenance or refurbishment, reducing their price. Buyers should also factor in tooling, gantry automation, installation, and service history, as these elements significantly impact total investment and long-term return on ownership.