Used MAZAK INTEGREX I‑800V/8S CNC Machine For Sale - Pre-Owned

MAZAK INTEGREX I‑800V/8S

MAKE: MAZAK
TYPE: Multi-Axis Machines
YEAR: 2010
SKU: 110486
DEALER: Used CNC Exchange
COUNTRY: USA

USED MAZAK INTEGREX I‑800V/8S

The Mazak INTEGREX i‑800V/8S is a heavy‑duty vertical multi‑tasking CNC machine engineered for large‑scale machining with simultaneous multi‑process capability. As part of Mazak’s vertical INTEGREX portfolio, it combines full 5‑axis milling, drilling, and turning functions in one rigid platform, optimized for large and complex components. What sets the “S” variant apart is its second spindle, which allows true simultaneous operations, enabling part transfer between spindles for extended productivity and reduced idle time.

Designed for oversized workpieces, the i‑800V/8S typically accommodates diameters well over 1,500 mm and significant heights, making it suitable for industries such as energy, aerospace, heavy industrial equipment, and large die/mold work. It usually features a robust vertical spindle with high torque for heavy cuts and a tilting milling head for 5‑axis contouring. A pallet changer system is often included to reduce downtime, while a rigid structural design with advanced thermal control helps maintain accuracy throughout long and demanding cutting cycles.

The machine runs on MAZATROL SmoothAi control, which simplifies programming and supports automation integration. Additional options like robotic loaders and advanced workpiece handling further enhance throughput. Overall, the i‑800V/8S is built for manufacturers requiring maximum multi‑process efficiency, precision, and large‑part machining capability in one integrated platform.


MAZAK INTEGREX I‑800V/8S SPECIFICATIONS

MAZAK INTEGREX I-800V/8S – AXIS
Large vertical multi-tasking CNC machine with turning and 5-axis milling
X, Y, Z linear axes
B-axis tilting milling spindle (approx. 150° range)
C-axis rotary table for turning operations
Full simultaneous 5-axis machining capability
Designed for extremely large and complex components
MAZAK INTEGREX I-800V/8S – AXIS TRAVELS
X-axis travel: approx. 1700 mm
Y-axis travel: approx. 1500 mm
Z-axis travel: approx. 1150 mm
B-axis rotation: approx. 150°
C-axis rotation: 360° continuous
MAZAK INTEGREX I-800V/8S – CAPACITY
Maximum workpiece diameter: approx. 1700 mm
Maximum machining height: approx. 1665 mm
Designed for very large and heavy components
Ideal for aerospace and heavy industry parts
MAZAK INTEGREX I-800V/8S – SPINDLE
Turning table speed: up to 500 RPM
Milling spindle speed: up to 10000 RPM (optional 15000 RPM)
High-torque option: approx. 5000 RPM for tough materials
Spindle motor power: approx. 37 kW
Suitable for steel, titanium, and alloys
MAZAK INTEGREX I-800V/8S – TABLE
Large rotary table with direct-drive motor
High rigidity and precision positioning
Supports very heavy workpieces
Enables combined turning and milling operations
MAZAK INTEGREX I-800V/8S – TOOL TURRET
Tool magazine capacity: approx. 40–120+ tools
Automatic tool changer (ATC)
Supports heavy-duty tooling
Designed for complex multi-process machining
MAZAK INTEGREX I-800V/8S – FEEDRATES
High-speed feed capability
Smooth and precise axis movement
Linear roller guideways for high rigidity
Optimized for large-part machining
MAZAK INTEGREX I-800V/8S – COOLANT & CHIP MANAGEMENT
High-pressure coolant system
Through-spindle coolant capability
Heavy-duty chip conveyor
Efficient chip evacuation for large chips
MAZAK INTEGREX I-800V/8S – CONTROL SYSTEM
Mazatrol SmoothAi CNC control
AI-based adaptive machining control
Digital twin and simulation support
Advanced 5-axis programming capability
User-friendly interface
MAZAK INTEGREX I-800V/8S – POWER & AIR REQUIREMENTS
Power requirement: approx. 80–120 kVA
Air pressure requirement: approx. 5–6 bar
Designed for heavy-duty machining applications
Stable operation for continuous production
MAZAK INTEGREX I-800V/8S – DIMENSIONS
Machine footprint: approx. 8000 x 5000 mm
Machine height: approx. 4000 mm
Machine weight: approx. 30,000–40,000 kg
Extremely rigid structure for large components
MAZAK INTEGREX I-800V/8S – GENERAL INFORMATION
Vertical 5-axis multi-tasking machining center
Combines turning, milling, drilling, and boring
Single pallet configuration for large workpieces
Designed for high-value, large components
Supports automation systems like PALLETECH
INDUSTRIES THAT USE MAZAK INTEGREX I-800V/8S
Aerospace industry
Energy and power generation
Oil & gas sector
Heavy equipment manufacturing
Construction and mining
TYPICAL PARTS MAZAK INTEGREX I-800V/8S CAN PRODUCE
Jet engine housings
Large gearboxes and gear housings
Turbine components
Heavy aerospace structures
Complex large precision parts
WHY CHOOSE MAZAK INTEGREX I-800V/8S
Handles extremely large and heavy components
Combines multiple operations in one setup
High rigidity and precision machining
Reduces setup time and improves accuracy
Ideal for high-value, complex manufacturing

WHY BUY USED MAZAK INTEGREX I‑800V/8S

Purchasing a used Mazak INTEGREX i‑800V/8S offers manufacturers access to one of the most capable large‑format multi‑tasking machines at a significantly reduced capital cost compared with new units. The dual‑spindle configuration enables true simultaneous machining, which dramatically improves cycle efficiency and reduces non‑productive time. This makes the machine especially valuable for high‑value, large‑complex parts where reducing setups and maximizing throughput are key business drivers.

Used machines from 2010 to 2025 typically include advanced MAZATROL Smooth or SmoothAi controls with improved diagnostics and automation support. These features benefit shops integrating pallet changers, robotic handling, and lights‑out production. Machines from 2000–2010 may be equipped with older controls but still offer excellent mechanical robustness and structural rigidity required for heavy duty machining. Pre‑2000 machines in this configuration are rare due to the relatively recent introduction of the model series.

Cutting time is an essential consideration when evaluating a used unit; machines with lower spindle and axis hours usually display less wear on core components like spindle bearings, rotary tables, and tilting heads. Maintenance history, tooling packages, and included automation components such as pallet changers or robots also significantly influence value. Buying used allows manufacturers to expand large‑part capabilities while managing upfront costs and reducing depreciation risk.


HOW MUCH DOES A USED MAZAK INTEGREX I‑800V/8S COST?

The cost of a used Mazak INTEGREX i‑800V/8S varies significantly based on age, condition, configuration, total cutting hours, and included automation. Units manufactured between 2010 and 2025 typically range from around $900,000 up to $2,000,000 or more. These higher prices reflect the model’s large working envelope, simultaneous multi‑tasking capability with a second spindle, advanced MAZATROL SmoothAi control, and automation readiness. Machines with low cutting hours and detailed service histories generally command premium pricing due to their greater remaining life and operational reliability.

For machines from the 2000–2010 period, prices are typically lower, often ranging between approximately $500,000 and $950,000. These older machines may have earlier control systems and higher usage but are still structurally robust and valuable for large‑workpiece applications. However, buyers should factor in the potential need for control upgrades, refurbishments, or component renewals when evaluating total cost.

Pre‑2000 units in this model series are generally not available, as the i‑800V/8S reflects more recent advancements in vertical multi‑tasking technology. Cutting hours remain one of the most critical valuation factors; higher spindle and axis hours may indicate increased wear on key components, which can lower price and require future maintenance. Additionally, included tooling, pallet changers, and automation systems such as robots can substantially impact total investment and long‑term return on machine ownership.