USED MAZAK INTEGREX I-500S

The Mazak Integrex i-500S is a high-end multi-tasking CNC machine designed for machining medium to large, complex components in a single setup. As part of Mazak’s advanced i-Series, the “S” configuration includes a second spindle, enabling full part transfer and complete machining without secondary operations. This significantly improves productivity and reduces handling time. The machine combines turning, milling, drilling, and specialized processes into one platform, following Mazak’s “DONE IN ONE” philosophy.

It supports full 5-axis simultaneous machining with a B-axis milling spindle and high-precision C-axis control, allowing complex geometries and tight tolerances. The machine offers a maximum machining diameter of approximately 700 mm and extended bed lengths exceeding 3000 mm, making it suitable for long shaft-type components and complex parts. The milling spindle can reach speeds up to 12,000 RPM, while both the main and second spindles typically operate up to 4,000 RPM, delivering strong turning and milling performance.

Advanced features such as Mazatrol SmoothAi control, thermal compensation, and automation compatibility allow for high accuracy and long unattended cutting cycles. Overall, the Integrex i-500S is ideal for aerospace, oil & gas, and precision engineering industries requiring high productivity and process integration.

MAZAK INTEGREX I-500S SPECIFICATIONS

WHY BUY USED MAZAK INTEGREX I-500S

Buying a used Mazak Integrex i-500S is a smart investment for manufacturers seeking advanced multi-tasking capability at a significantly lower cost. One of the biggest advantages is cost savings, typically between 40% and 70% compared to new machines, depending on age, configuration, and cutting hours. Given the machine’s advanced technology and dual-spindle capability, new units require a substantial capital investment, making the used market highly attractive.

Cutting time is one of the most critical factors when evaluating a used i-500S. Machines with high cutting hours are generally more affordable but may require maintenance on key components such as the milling spindle, B-axis assembly, and both turning spindles. However, due to Mazak’s robust engineering and build quality, even high-hour machines can remain reliable when properly maintained. Machines with low cutting time command a premium due to reduced wear and longer service life.

Another key advantage is process consolidation. The i-500S enables complete machining in one setup using its dual spindles, reducing labor, setup time, and part handling errors. Additionally, used machines are typically available much faster than new ones, which often involve long lead times. Many used machines also include tooling packages and automation systems, further increasing value and return on investment.

HOW MUCH DOES A USED MAZAK INTEGREX I-500S COST?

The cost of a used Mazak Integrex i-500S varies significantly depending on the year of manufacture, condition, configuration, and especially cutting time. Machines built before 2000 are generally not applicable to this model, as the i-Series was introduced later, but early-generation units from the early 2000s typically range from $200,000 to $400,000. These machines often have higher cutting hours and may require refurbishment, making them suitable for less demanding applications.

Models from 2000 to 2010 generally fall within the $400,000 to $700,000 range. Machines in this category with moderate cutting time and a strong maintenance history are considered the best value, offering advanced multi-tasking capability at a reasonable cost. These machines are widely used in job shops and production environments handling medium to large components.

More recent machines from 2010 to 2025 can range from $700,000 to over $1,400,000, particularly if equipped with advanced Mazatrol controls, automation systems, and low cutting hours. Machines with minimal cutting time command significantly higher prices due to reduced wear and longer operational life. Additional factors such as bed length, spindle configuration, and tooling packages can further influence pricing. Overall, cutting time remains a key factor in determining value, as it directly impacts machine reliability, maintenance costs, and long-term performance.